Mechanic Diesel

Week wise 

Video links of complete syllabi prepared by Sh Rajbir Singh Lohan Mechanic Diesel & Ranbir Singh Mechanic Tractor  Instructors of GITI Jind

Week No. Topic to be Covered Video Link
1 to 2 Importance& scope of Mechanic Diesel Trade Training. https://youtu.be/W-YN7-MgN70
General discipline in the Institute https://youtu.be/zDXhQFBgLTQ
Elementary First Aid,Occupational Safety &Health https://youtu.be/BumbKHqXJo0
Knowledge of Personal Safety &Safety precautions in handling Diesel machine  https://youtu.be/6W71mJ-B1bE
Concept about House Keeping & 5S method.  https://youtu.be/5vjR8e3F_xg
Energy conservation process,Safety disposal of Used engine oil, https://youtu.be/HAYizHzugu4
Electrical safety tips.Safe handling of Fuel Spillage, https://youtu.be/yxdmSdsIHIQ
Knowledge of Fire Safety & Fire extinguishers used for different types of fire. https://youtu.be/OV76TMVRYbM
safe handling and Periodic testing of lifting equipment. https://youtu.be/t3RJUIhh6I0
3 to 4 Marking scheme, marking material-chalk, Prussian blue. https://youtu.be/ZjzWdRGg0vE
Cleaning tools- Scraper, wire brush, Emery paper, https://youtu.be/lQEOvZELJII
Description, care and use of Surface plates, https://youtu.be/QGYTeFSKNl0
steel rule, https://youtu.be/DPQVVPaaBV0
measuring tape,  https://youtu.be/6zczRqvncdY
try square. https://youtu.be/aPkv9OLp9EQ
Dividers, https://youtu.be/r5HhTvd81lU
surface gauges, https://youtu.be/MvIDzzDtDQE
scriber, https://youtu.be/ZZzlffortIc
Punches-prick punch, centre punch, pin punch, hollow punch, number and letter punch. https://youtu.be/lm2zbeM_iKg
Chisel-flat, cross-cut. https://youtu.be/ujCXbZKD5pk
Hammer- ball pein, lump, mallet. https://youtu.be/M9SyGoeG-1o
Screw drivers-blade - Screwdriver, Phillips screw driver, Ratchet screwdriver. https://youtu.be/xmfmQFZ3W6Y
Allen key, https://youtu.be/X5ASn5X7D7A
bench vice & Cclamps https://youtu.be/5pCgpTq2IYE
Spanners- ring spanner, open end spanner & the combination spanner, universal adjustable open end spanner. Sockets & accessories, https://youtu.be/F0oVxQoE79Y
Pliers - Combination pliers, multi grip, long nose, flatnose, Nippers or pincer pliers, Side cutters, Tin snips, Circlip pliers, external circlips pliers. https://youtu.be/VPzXA6N36ls
Air impact wrench, air ratchet https://youtu.be/0SGLRIrQkA0
wrenches- Torque wrenches, pipe wrenches https://youtu.be/j0wj8hAMZMo
Pipe flaring & cutting tool  https://youtu.be/VhJ0a_iscbI
pullers-Gear and bearing. https://youtu.be/4RcH5AmjSRI
5 Systems of measurement https://youtu.be/pZ7wjY0ZjZ4
Description, Least Count calculation, care & use of - Micrometers- Outside, and depth micrometer, - Micrometer adjustments https://youtu.be/imEqHCW5--o
Description, Least Count calculation, care & use of Vernier Calliper. https://youtu.be/SX0K9MiwolM
6 Telescope gauges, https://youtu.be/fTvPcWZJmF8
Dial bore gauges, https://youtu.be/AUi35J8I234
Dial test indicators, https://youtu.be/F2boLvmtKBE
straightedge, https://youtu.be/ipfOXsWHLCw
feeler gauge, https://youtu.be/LDt-79xyzfE
thread pitch gauge, https://youtu.be/d_xFRbM57pw
vacuum gauge, https://youtu.be/NEjeb4cklQM
tire pressure gauge https://youtu.be/r4czDguWvhY
7 Different types of metal joint (Permanent, Temporary), https://youtu.be/k04KZp8vYYI
Study of different types of screws, nuts, studs & bolts, locking devices, Such as lock nuts, cotter, split pins, keys, circlips, lock rings, lock washers and locating where they are used. Washers & chemical compounds can be used to help secure these fasteners. https://youtu.be/8rHdVz5qaMs
Function of Gaskets, Selection of materials for gaskets and packing oil seals. Types of Gaskets – paper,multilayered metallic,liquid, rubber, copper and printed.

 
https://youtu.be/XKn8WIeaDRc
Thread Sealants-Various types like, locking, sealing, temperature resistance, antilocking, lubricating  etc. https://youtu.be/-yGRgv2flfs
8 Cutting tools  https://youtu.be/QPz_WCoHy1Y
Study of different type of cutting tools like Hacksaw https://youtu.be/nxNWlu-Z6Lo
File- Definition, parts of a file, specification, Grade, shape, different type of cut and uses., https://youtu.be/uU7YBlf92t4
OFF-hand grinding with sander, bench and pedestal grinders,safety precautions while grinding. https://youtu.be/rnaQZYD0P5Y
Limits, Fits & Tolerances - Definition of limits, fits &tolerances with examples used in auto components https://youtu.be/VO-xekz8vps
9-10 Description and study of Bench type Drilling machine https://youtu.be/gJS9hLw0hEQ
Portable electrical Drilling machine https://youtu.be/jce8y8Dy7W4
drill holding devices https://youtu.be/RJu9JThUgpQ
Work Holding devices, https://youtu.be/_bThE9M35Io
Drill bits. https://youtu.be/39DIAMk4g5Y
Hand Taps and wrenches, https://youtu.be/uGULb0xzmMM
Calculation of Tap drill sizes for metric and inch taps https://youtu.be/PC4JI-3jeLA
Different type of Die and Die stock https://youtu.be/BZtueocxFMc
Screw extractors https://youtu.be/_PVqVBLbRew
Different Type of hand reamers https://youtu.be/vBhkwu4FEgo
Drill size for reaming, https://youtu.be/L9fiZlJnv1A
Lapping, Lapping abrasives, type of Laps. https://youtu.be/QHlb7Fu-otI
11  State the various common metal Sheets used in Sheet Metal shop Sheet metal operations https://youtu.be/JFvuGxkhwhc
Shearing, https://youtu.be/JgNaSll8Obo
Drawing https://youtu.be/jufo932Oo9w
bending,Squeezing https://youtu.be/sPW9uelUHlE
Sheet metal joints - Hem & Seam Joints https://youtu.be/hHXjhry8gvI
Riveting https://youtu.be/mCQXyMiu82E
https://youtu.be/vqQIm_yN3wE
soldering, Brazing fluxes used on common joints. https://youtu.be/0v2SNH_ho08
Sheet and wiregauges https://youtu.be/LEogLpcvX64
The blow lamp  https://youtu.be/3lLKs0ITZTE
pipe fittings https://youtu.be/8oO2p91rXeI
12 Basic electricity - principles, https://youtu.be/GIHodyUIzJc
Ground connections  https://youtu.be/tFnqk8BEPP0
Ohm's law, https://youtu.be/ABvDSGwD3iM
Voltage, Current,Resistance, https://youtu.be/-BSQajenJbc
Power, Energy. https://youtu.be/TPWZN9YpUWY
Voltmeter, ammeter https://youtu.be/d_nuhB37sw4
Ohmmeter https://youtu.be/79Uv1ghuYWE
Multimeter https://youtu.be/A9eiuZwiMFY
Conductors & insulators  https://youtu.be/E4GcOeYqW0U
Wires, Shielding  https://youtu.be/O83NQsqDvtk
Length vs. resistance https://youtu.be/kpxz5BZbN_w
Resistor ratings https://youtu.be/52kodqbZFSM
13 Fuses & circuit breakers https://youtu.be/ENj1EsKht_k
Ballast resistor  https://youtu.be/PCs5gAZBbxU
Stripping wire insulationin https://youtu.be/jdUdbcjEcyU
cable colour codes and sizes https://youtu.be/C30AN9X1TgE
Resistors in Series circuits , - Parallel circuits and Seriesparallel circuits https://youtu.be/D6NB5FaKYwM
Electrostatic effects https://youtu.be/YopC23C0ZQo
Capacitors and its applications https://youtu.be/8zmw-1PP6wY
Capacitors in series and parallel https://youtu.be/1U5cI9ENoac
14 -15 Description of Chemical effects https://youtu.be/XKrLzwFcbw8
Batteries & cells https://youtu.be/jP7EBBQu1bo
Lead acid batteries Stay Maintenance Free (SMF) batteries https://youtu.be/N_C9hFGnIIc
Magnetic effects https://youtu.be/gHhOqFCgSWE
Heating effects https://youtu.be/Ri_wLJHdYls
Thermo-electric energy https://youtu.be/4dXQDWqcT08
Thermistors https://youtu.be/2mwZWoyyY50
Thermo couples https://youtu.be/30Ndo4MbRp8
Electrochemical energy https://youtu.be/2pWah6cMT-M
Photo-voltaic energy https://youtu.be/H-fchPoxSGE
Piezoelectric energy, https://youtu.be/cttsO5Sbaao
Electromagnetic induction https://youtu.be/MB9QUdJwLRg
Relays https://youtu.be/fIknwz1IyuI
Solenoids, https://youtu.be/tufxSAWTKTE
Primary & Secondary windings Transformers https://youtu.be/sBvdE3ekmf0
stator and rotor coils https://youtu.be/EkoqcWaDfaI
16 to 18 Principles of Arc welding, brief description, classification and applications https://youtu.be/_OW1OzwE_XA
Manual Metal Arc welding - principles, power sources, electrodes https://youtu.be/_2cdc_QtsYo
welding parameters, edge preparation  https://youtu.be/8gHVbSYFky0
fit up and welding techniques https://youtu.be/JhGYPvJYVQw
Oxy – Acetylene welding - principles https://youtu.be/Sr76Cg8wMj0
equipment,welding parameters, edge preparation & fit up and welding techniques https://youtu.be/Ocf190LhHok
MIG,Welding https://youtu.be/v0SNF8VKAzI
TIG,Welding https://youtu.be/GrmuX0pEFds
Spot,Welding https://youtu.be/AgGQxUIXKbo
Plasma Cutter https://youtu.be/SVSqKrnyTi8
Introduction, Definition of heat treatment, - - Definition of Annealing, Normalizing, Hardening and tempering. https://youtu.be/-8OtTaCkV3c
 Case hardening https://youtu.be/9XQkeFkRsHk
Nitriding https://youtu.be/0LISLLByLAs
Induction hardening https://youtu.be/9W0qlmgNwp8
 Flame Hardening https://youtu.be/UyCLuhxBUpw
19-20 Importance of Non- Destructive Testing In Automotive Industry, Definition of NDT https://youtu.be/8T63o4Rm4Ms
Liquid penetrant test https://youtu.be/TpzTIu62z2k
Magnetic particle testing,Portable Yoke method https://youtu.be/sfjK1GZ2W9A
Introduction to Hydraulics  https://youtu.be/-DybOYrtPjI
Introduction to Pneumatics https://youtu.be/72aTr47b-Io
Definition of Pascal law https://youtu.be/7N7z3ThMkp8
Definition of pressure https://youtu.be/0ls1ah1ZNEM
Definition of Force https://youtu.be/cDZxM22SO08
Definition of viscosity https://youtu.be/HFscM7p387c
Description, symbols and application in automobile of Gear pump-Internal & External https://youtu.be/Cf6GVAyjhzI
Description, single acting, double acting & Double ended cylinder https://youtu.be/A1aJOtEo8Vc
Directional control valves- 2/2,3/2, 4/2, 4/3  way valve https://youtu.be/8rofcFnRH0I
https://youtu.be/btBupuqUOUI
https://youtu.be/g-tuqb8k-WQ
https://youtu.be/wdFP1LECsAQ
Pressure relief valve https://youtu.be/BKLxPM9Nk8k
Non return valve https://youtu.be/4tj9aLfV9UY
Flow control valve used in automobile  https://youtu.be/MbBlRaqAwGI
21 Auto Industry - History https://youtu.be/0LBdCeht3TQ
leading manufacturers of automobile https://youtu.be/47tG0pc4T-A
Development in automobile industry, trends, new product https://youtu.be/I0qqTKM_WfA
Brief about  Ministry of Road transport &Highways https://youtu.be/cx7s919e3RE
The Automotive Research Association of India (ARAI) https://youtu.be/ukSXju8paKo
National Automotive Testing and R&D Infrastructure Project (NATRIP), & Automobile Association https://youtu.be/ET4p6pgwbCQ
Classification of vehicles on the basis of load as per central motor vehicle rule, wheels, final drive, and fuel used, axles, position of engine and steering transmission, body and load https://youtu.be/Dd1K7U0LGtE
https://youtu.be/TnluXkLO_t4
https://youtu.be/HSyiesNyN6U
Uses of Vehicle hoists – Two post and four post hoist https://youtu.be/m7oJ8eVJRw4
Engine hoists,  https://youtu.be/hEmixf6LlsM
Jacks, Stands https://youtu.be/eN3m0dMlAR4
https://youtu.be/OADglBolCgQ
22 - 23 Introduction to Engine  
Description of internal & external combustion engines https://youtu.be/UfDKb7AcTAc
Classification of IC engines https://youtu.be/DSKgIfzCFQk
Principle & working of 2 stroke diesel engine (Compression ignition Engine (C.I) https://youtu.be/XKcRf2R5h4o
Principle & working of 4 stroke diesel engine (Compression ignition Engine (C.I) https://youtu.be/FCtFrW4BRK0
https://youtu.be/Sk74-CfhCkE
Principle of Spark Ignition Engine(SI) https://youtu.be/SgFLfsr1IhQ
differentiate between 2-stroke and 4 stroke https://youtu.be/kU5G20s4ILA
differentiate C.I engine and S.I Engine  https://youtu.be/D9PF8JIVy3k
Main Parts of IC Engine https://youtu.be/cI0vdx8qRaI
Direct injection and indirect injection https://youtu.be/RPDFVK9VcLc
Technical terms used in engine https://youtu.be/Zv0iXhctqSM
Engine specification https://youtu.be/tyDYLFHLBoU
https://youtu.be/Tpzu1igNuvo
 Study of various gauges instrument on a dash board of a vehicle- Speedometer, Tachometer, Odometer https://youtu.be/0VB1G15EqXI
Study of various gauges instrument on a dash board of a vehicle- Fuel gauge, and Indicators such as gearshift position, Seat belt warning light, Parking-brake-engagement warning light and an Engine-malfunction light https://youtu.be/7Ar7KMAv6FY
Study of a vehicle- Fuel gauge https://youtu.be/4FmU1nqFU-0
 Different type of starting and stoping method of Diesel Engine https://youtu.be/5sXsyx2leks
Procedure for dismantling of diesel engine from a vehicle https://youtu.be/c_2rng23nbs
24 - 25 Diesel Engine Components  Description and Constructional feature of Cylinder head  https://youtu.be/26SVb0DCfpE
Importance of Cylinder head design https://youtu.be/XYpiBhWp_7Y
Type of Diesel combustion chambers  https://youtu.be/iEtMEKrCYg4
Effect on size of Intake & exhaust passages, https://youtu.be/28tiQmZETwU
 Head gaskets https://youtu.be/Dv-mBXueRtY
https://youtu.be/2CuBt6qaYos
Importance of Turbulence https://youtu.be/828JoGikiNo
Description and Function of Engine Valves, different types, materials https://youtu.be/cPnOi4U8cq8
Type of valve operating mechanism https://youtu.be/UjlHm9Gp-98
Importance of Valve seats, Valve seats inserts in cylinder heads https://youtu.be/VTKdP0MySUY
importance of Valve rotation https://youtu.be/eDOAOXF-Y70
Valve stem oil seals  https://youtu.be/FXnzFyaP_l8
size of Intake valves https://youtu.be/EIhp6AJGyDQ
Valve trains https://youtu.be/s_jBHJkpLDI
Valve- timing diagram  https://youtu.be/sLtNvRxUfB8
concept of Variable valve timing https://youtu.be/cLtNJvh9DOY
Description of Camshafts & drives https://youtu.be/Su0ICzJFTNk
Description of Overhead camshaft (SOHC and DOHC) https://youtu.be/bnXzujgNx5M
importance of Cam lobes https://youtu.be/uqV2S2mZBvU
Timing belts & chains https://youtu.be/NAG7Ib-d6m4
 Belt & Chain tensioners https://youtu.be/HSXY2RM2lLo
26 Description & functions of  pistons  https://youtu.be/3pJ8Wk00xg4
types of pistons https://youtu.be/VhE2As9bDms
piston rings,Used recommended clearances for the rings https://youtu.be/NmRXyPAeGDQ
piston pins and materials,piston pins and locking methods of piston pins https://youtu.be/KNFrIKy38LM
fitting rings, common troubles and remedy https://youtu.be/tR5iO4vcze4
Compression ratio https://youtu.be/dJfHhf68A8o
Description & function of connecting rod importance of big- end split obliquely https://youtu.be/GTXda4I-jVY
Materials used for connecting rods big end & main bearings https://youtu.be/qI2w1IAaTKo
27 Description and function of Crank shaft Crank-shaft balancing, firing order of the engine https://youtu.be/qaOOHsCbGvI
camshaft https://youtu.be/uqV2S2mZBvU
Engine bearingsclassification and location – materials used &composition of bearing materials- Shell bearing and their advantages- special bearings material for diesel engine https://youtu.be/qI2w1IAaTKo
Application bearing failure & its causes-care & maintenance https://youtu.be/aCZqzbpbaGE
28 Description and function of the fly wheel https://youtu.be/LZ_wOlxhvGQ
Description and function of vibration damper https://youtu.be/uJZ5Zw55tsY
study of CRANKCASE https://youtu.be/PFzDUSqNmTY
study of oil pump https://youtu.be/_HxTIAbrLv8
study of gears timing mark https://youtu.be/bvg1RKqexco
study of chain tensioner https://youtu.be/g8ZiLrOibwI
Function of clutch  https://youtu.be/lMxZR-jcwmQ
coupling units attached to flywheel https://youtu.be/I9kh3B6DQIM
29 Description of Cylinder block https://youtu.be/EXyR8jomIEw
Cylinder block construction https://youtu.be/xkWcT8ZdUlo
Different type of Cylinder sleeves (liner) https://youtu.be/tgoJoqnbrz8
30 Engine assembly procedurewith aid of special tools and gauges used for engine assembling  special tools and gauges used for engine assembling https://youtu.be/P7F68ufzO54
https://youtu.be/Xde0NUpMw1Q
Introduction to Gas Turbine https://youtu.be/_hXXI5oUMFQ
Comparison of single and two stage turbine engine https://youtu.be/idE8nGmRAiQ
Different between gas turbine and Diesel Engine https://youtu.be/sZcIRhQTqOQ
31 to 32 Heat transfer method https://youtu.be/y9I_cQ0Z1_Y
Boiling point https://youtu.be/P5JfQfxbaik
 pressure https://youtu.be/aLKi_d7Aqbk
Centrifugal force https://youtu.be/8GNGtfaVbh4
Vehicle coolant properties https://youtu.be/0DgBb-OekgU
Different type of cooling systems https://youtu.be/e8Pw0y7iZxU
Basic cooling system components Radiator, Coolant hoses Water pump Cooling system thermostat Cooling fans https://youtu.be/mj18OBwtlt0
Temperature indicators in cooling system https://youtu.be/QoplTVZCzG8
thermostat https://youtu.be/pJn6FDSZzvQ
Radiator pressure cap https://youtu.be/VVIvbF0-2jA
Recovery system https://youtu.be/vSJB5vEdTtk
Thermo switch https://youtu.be/fQWQQr9EWMk
Need for lubrication system https://youtu.be/H_OKi6FI-OE
Functions of oil in lubrication system Viscosity and its grade as per SAE https://youtu.be/2fCRV-dZ55w
Oil additives https://youtu.be/4g0VyA-3UzM
Synthetic oils https://youtu.be/fGXp0rwWBn8
The lubrication system https://youtu.be/Z01hX8lsCBo
Splash system https://youtu.be/rjIwYoZ3awQ
Pressure system https://youtu.be/KETD43pFom8
dry sump lubrication system https://youtu.be/Ab5wKPBMqPE
mist lubrication system https://youtu.be/0Sk7XuN69bQ
Corrosion/noise reduction in the lubrication system https://youtu.be/APegjb-UdBk
Description and function of Sump, Oil collection pan https://youtu.be/hNCRYw6uOSo
Pickup tube https://youtu.be/T8eBcCACLhU
different type of Oil pump https://youtu.be/OYBgluKmu8o
Oil filters  https://youtu.be/Wg2eQOwBgic
https://youtu.be/CvkDDxIPts4
Oil pressure relief valve  https://youtu.be/fAfObQ9jkHA
Spurt holes & galleries https://youtu.be/FRMvcr1DqQM
Oil cooler https://youtu.be/wS-nVw021k4
33 Description of Diesel induction & Exhaust  systems https://youtu.be/WMS8KTOXNn0
Description & function of air compressor https://youtu.be/C1LWnf31Axc
Description & function of exhauster  https://youtu.be/7isJk7jJPeI
Super charger & turbo charger https://youtu.be/MdX3RPLA7gE
Intercoolers https://youtu.be/v08L0Ar2FdI
variable turbo charger mechanism https://youtu.be/69B5K3OX6Pw
Intake system components https://youtu.be/CE5PNOtmIIs
Description and function of Air cleaners https://youtu.be/m0vHuvcpQtM
Different type air cleaner https://youtu.be/NHjuTz5N4V8
Description of Intake manifolds and material https://youtu.be/m5AviXgca88
Description and function of Exhaust manifold https://youtu.be/Owk45FL0vpo
Exhaust pipe https://youtu.be/uZkVbdoOeLY
Mufflers Reactive, absorptive https://youtu.be/jCUSUycC5ZQ
Catalytic converters Flexible connections Ceramic coatings https://youtu.be/ZGvDGtfFtJU
Back pressure https://youtu.be/ArtcNvF1pOU
electronic exhaust https://youtu.be/0NQSbDGy8mI
34 - 35 Gravity feed system https://youtu.be/PiUKzrShVWQ
Forced fuel feed system https://youtu.be/5DrtBAIxa28
mechanical fuel feed Pumps https://youtu.be/nS42rsqQY9k
Electrical fuel feed Pumps https://youtu.be/j89aHMPICUg
Knowledge about function, working & types of Carburettor https://youtu.be/_QrcNC1qQqk
Description and function of Diesel fuel injection https://youtu.be/OTqd3bjdqAE
 fuel characteristics  https://youtu.be/gTfX3w634qQ
concept of Quiet diesel technology & Clean diesel technology https://youtu.be/GXQPsAW-iZA
Description and function of Diesel tanks & lines https://youtu.be/-MpnKy3Ch9M
Diesel fuel filters https://youtu.be/DJQNc7vBcW0
water separator https://youtu.be/UD1B5TemtZU
Lift pump https://youtu.be/R_dAdQNYed0
 Plunger pump https://youtu.be/mKs0f3BXLTI
 Priming pump https://youtu.be/-_rrp2M3vm4
Inline injection pump https://youtu.be/2vrPu3jJ0mQ
Distributor-type injection pump https://youtu.be/Mi85NY6hsoE
Diesel injectors https://youtu.be/Z76f3cyr4ps
Glow plugs https://youtu.be/amNerz0bZ3E
Inline injection pump, Distributor-type injection pump https://youtu.be/u4ECsF7wmvc
Electronic Diesel control systems https://youtu.be/4nlPjTWAC8U
Common Rail Diesel Injection (CRDI) system https://youtu.be/1hq_tFR-Ssc
https://youtu.be/5AQ07-LF5JA
hydraulically actuated electronically controlled unit injector (HEUI) diesel injection system https://youtu.be/WEKR89cVXD4
Sensors https://youtu.be/wvitTBi0OZM
https://youtu.be/X2K_y7AhfGg
actuators https://youtu.be/8VDThyXv7Sg
https://youtu.be/W8tZOUa5SMU
ECU (Electronic Control Unit) used in Diesel Engines https://youtu.be/dxv579W2G2c
36 Marine  Engine  https://youtu.be/J1R5CpYxTV8
 Stationary Engine  https://youtu.be/UmjtLwijB4w
 double acting engines https://youtu.be/YVJsZCU6z1A
opposed piston engines https://youtu.be/UF5j1DvC954
Air starting systems https://youtu.be/fhLaMjp-kyk
Hand starting systems https://youtu.be/iPyvKOWl7PY
Self starting systems https://youtu.be/XO6bpjqU4Vc
cooling systems Marine https://youtu.be/X62P2rLTAKY
thermosyphon cooling systems https://youtu.be/w2B-HBwkJ-g
lubricating systems in Marine https://youtu.be/QOtN7yFXP8Y
lubricating systems in Stationary Engine https://youtu.be/rjIwYoZ3awQ
hydraulic coupling https://youtu.be/U8SpP692uyw
Reduction gear drive https://youtu.be/mNOvfEEOO0A
electromagnetic coupling https://youtu.be/5SuqyE_bXqo
Electrical drive, generators and motors  https://youtu.be/ZgKAxgyvycE
supercharging https://youtu.be/48R35d3mFdw
37 Emission Control:- Vehicle emissions https://youtu.be/EDqhQWYFW7g
Standards- Euro and Bharat II, III, IV, V Sources of emission https://youtu.be/LyVSR3b5-1Q
https://youtu.be/QEWVo5rGjx8
Combustion chamber design https://youtu.be/iEtMEKrCYg4
Types of emissions: - Characteristics and Effect of Hydrocarbons https://youtu.be/8s74znwHhTQ
Hydrocarbons in exhaust gases https://youtu.be/CvpYmYVC8Ss
Oxides of nitrogen https://youtu.be/Ka5iSGA9ipg
Particulates https://youtu.be/vrLxNY1suBo
Carbon monoxide https://youtu.be/qBt6cbEoVhY
Carbon dioxide https://youtu.be/NnLDLyy8GFI
Sulphur content in fuels https://youtu.be/bmQtouXXANg
Description of Evaporation emission control https://youtu.be/QsFCQ4DCPg4
Catalytic conversion https://youtu.be/2SbGN_tdiuk
Closed loop, Crankcase emission control https://youtu.be/teWaro4UKpY
Exhaust gas recirculation (EGR) valve https://youtu.be/KQeC03LH5tY
https://youtu.be/KQWrR8MzHjI
controlling airfuel ratios https://youtu.be/fneIrqX0v_A
Charcoal storage devices (EVAP) https://youtu.be/10F3f8Ytpv8
https://youtu.be/vJtcsc9yegQ
Diesel particulate filter (DPF) https://youtu.be/aMKpo74P6SE
https://youtu.be/LYB81AT_4zk
Selective Catalytic, Reduction (SCR) https://youtu.be/n68DlHbvQ5Q
EGR VS SCR https://youtu.be/XWY1Bh3_ULg
38 Basic Knowledge about DC Generator https://youtu.be/PavO0gPdo5A
Basic Knowledge about AC Generator https://youtu.be/cC3G9MThxd0
Constructional details of Alternator https://youtu.be/HE1KaO8TY_U
Description of charging circuit operation of alternators https://youtu.be/6VeWqju9R_U
regulator unit https://youtu.be/1u6em2TOe-o
ignition warning lamp https://youtu.be/Oqii-iR2OIw
lamptroubles and remedy in charging system https://youtu.be/Ik7LzCo32cI
https://youtu.be/EnvdmNHwtSU
Description of starter motor circuit https://youtu.be/5sXsyx2leks
Constructional details of starter motor solenoid switches https://youtu.be/iwu5ArpfouU
https://youtu.be/MOENEG2KajY
common troubles and remedy in starter circuit https://youtu.be/U_NMz8zLeJg
common troubles and remedy in starter circuit https://youtu.be/KSR4Qw3gwS8
39 Causes and remedy for - Engine Not starting Mechanical https://youtu.be/RBhXbJWrlpk
Electrical causes https://youtu.be/a3jOPgf4s5U
https://youtu.be/XHDnmwxzLBs
High fuel consumption causes https://youtu.be/UsYjRKALj0k
Engine overheating causes https://youtu.be/-D3bv6kaUN4
Low Power Generation https://youtu.be/JybBhKpgFZE
Excessive oil consumption  https://youtu.be/wGD0Wm7Smrw
https://youtu.be/uoRc6VTHz74
Low/High Engine Oil Pressure https://youtu.be/hd4cVJ5lpqo
 Engine Noise https://youtu.be/b5WXzfnAlNI
40 to 50 MCQ mechanic diesel engine Revision https://youtu.be/RFTiemDWZiU
  https://youtu.be/onx-U8dVfDw
  https://youtu.be/esEgBJx1JUI
  https://youtu.be/ifr5_g6zBiM
  https://youtu.be/F7OINeO-z1o
   
51 to 52 Examination  

Week wise 

Video links of complete syllabi prepared by Khem Raj, MDE Instructors of Govt. ITI Kalka at Bitna

S.No. Name of topic Video link
1 Importance& scope of Mechanic Diesel Trade Training https://youtu.be/qv6OML66XFU
2 Elementary First Aid, Occupational Safety & Health https://youtu.be/9z5Itfeq30E
3 Concept about House Keeping & 5S method https://youtu.be/dW8faNOX91M
4 Different types of fire & Fire extinguishers https://youtu.be/mCH4zezrZdc
5 Safety precautions https://youtu.be/o20t5jaDIeo
1 Scraper & types,use https://youtu.be/WQH22QyQdtY
2 Description care and use of Surface plates https://youtu.be/QGYTeFSKNl0
3 Steel rule https://youtu.be/DnpLXes9HW8
4 Measuring tape https://youtu.be/6zczRqvncdY
5 Try square https://youtu.be/aPkv9OLp9EQ
6 Callipers-inside and outside dividers https://youtu.be/iNalCl42IPU
7 Different types of punches https://youtu.be/LZqRJmO0aOk
8 Chisel & their Types https://youtu.be/UBfzmoYBgtE
9 Different types of hammers https://youtu.be/R9WgFoQyGgU
10 Different types of Screw Driver https://youtu.be/xmfmQFZ3W6Y
11 Aellen key https://youtu.be/X5ASn5X7D7A
12 Baench vice https://youtu.be/5pCgpTq2IYE
13 C-clamps https://youtu.be/0QzKLr6UGoo
14 Type of spanners & Wreanches https://youtu.be/rush4LLkVfE
15 Pliers & Types https://youtu.be/IvdFQiWfk88
16 Air impact wrench https://youtu.be/0SGLRIrQkA0
17 Torque wrenches https://youtu.be/j0wj8hAMZMo
18 Pipe flaring tool https://youtu.be/VhJ0a_iscbI
19 Pipe cutting tool https://youtu.be/aZMQQvBHw7k
1 Micrometers Outside https://youtu.be/0XhUbmV9EfU
2 Depth micrometer https://youtu.be/sv-Pjgr7CBk
3 Vernier Calliper https://youtu.be/EgRGHPtmpAc
4 Telescope gauges https://youtu.be/n1eT7qPVoas
5 Dial bore gauges & Dial indicators https://youtu.be/AUi35J8I234
6 Feeler gauge https://youtu.be/LDt-79xyzfE
7 Thread pitch gauge https://youtu.be/NC79UmG47N0
8 Use of Vacuum gauge https://youtu.be/SdlNwm8OHco
9 Tire pressure gauge https://youtu.be/lcHidhSxrlY
     
     
1 Different types of metal joint (Permanent, Temporary) https://youtu.be/k04KZp8vYYI
2 Different types of fasteners https://youtu.be/cFdmnvlP-PI
3 locking devices https://youtu.be/9mRr8WJT1lQ
4 Different types of Washers https://youtu.be/PTteIn0vPag
5 Types of Gaskets https://youtu.be/XKn8WIeaDRc
6 Study of different type of cutting tools like Hacksaw https://youtu.be/dql2aQ2JC9k
7 File- Definition, parts of a file https://youtu.be/NltlUONoUos
8 Types of grinders https://youtu.be/GbiZrKOnIWE
9 Definition of Limits, Fits & Tolerances https://youtu.be/vC-ZB4UVZow
1 Type of Drilling machine https://youtu.be/k0716Qdxil8
2 drill holding devices https://youtu.be/RJu9JThUgpQ
3 Work Holding devices https://youtu.be/Ad9pWTMvVT8
4 Drill bits https://youtu.be/IsS7T1EpO1Y
5 Taps and Dies https://youtu.be/PxBD24iyZj0
6 Calculation of Tap drill sizes https://youtu.be/PC4JI-3jeLA
7 Different Type of hand reamers https://youtu.be/vBhkwu4FEgo
8 Lapping valves https://youtu.be/pLEOZOirD-U
1 Sheet metal operations https://youtu.be/_xr8NkdYfbs
2 Sheet metal joints https://youtu.be/hHXjhry8gvI
3 Wire gauges https://youtu.be/LEogLpcvX64
4 Soldering & Brazing https://youtu.be/DyrOR3xsURc
5 Pipe fittings & types of pipe fittings https://youtu.be/8oO2p91rXeI
1 Electricity principles https://youtu.be/7yPq3eSP1So
2 Ground connections https://youtu.be/wNz4chEYSrg
3 Ohm's law https://youtu.be/Ccr8B0SUBls
4 Voltmeter, Ammeter, Ohmmeter https://youtu.be/oSlp0I74Rb0
5 Multimeter https://youtu.be/rk_sCVsd5Yo
6 Conductors & insulators https://youtu.be/R_5dWElJKaI
7 Wires & Cables https://youtu.be/O83NQsqDvtk
8 Resistance Vs Resistor ratings https://youtu.be/jBYbJ39Aiyg
1 Fuses & circuit breakers https://youtu.be/ENj1EsKht_k
2 Cable colour codes and sizes https://youtu.be/5QKGc5lhs-4
3 Parallel circuits and Series circuits https://youtu.be/D6NB5FaKYwM
4 Capacitors & types of capacitors https://youtu.be/LizziLKbyt0
1 Lead acid batteries https://youtu.be/N_C9hFGnIIc
2 Bettery capacity and SMF Batteries https://youtu.be/STxas6Bra4M
3 Chemical effects https://youtu.be/_A6M7Ny8VlQ
4 Magnetic effects https://youtu.be/lbQa4pnGnJ0
5 Heating effects https://youtu.be/m3fnyGv34oI
6 Primary & Secondary windings https://youtu.be/sBvdE3ekmf0
7 Transformers https://youtu.be/8yWEDSWR6mw
8 Stator and Rotor coils https://youtu.be/TVQIszEyDo4
9 Electromagetic inductions https://youtu.be/MB9QUdJwLRg
     
1 Metal Arc welding https://youtu.be/_2cdc_QtsYo
2 Welding electrodes https://youtu.be/ZcryGAu24is
3 Gas welding techniques https://youtu.be/B2Dj6pLkBbY
4 Oxy-Acetylene welding https://youtu.be/Sr76Cg8wMj0
5 MIG  welding process https://youtu.be/RL_AY45cJPg
6 TIG welding process https://youtu.be/GrmuX0pEFds
7 Spot welding process https://youtu.be/AgGQxUIXKbo
8 Plasma Cutter https://youtu.be/SVSqKrnyTi8
9 Heat Treatment Process https://youtu.be/-8OtTaCkV3c
10 Case hardening https://youtu.be/u6OQ1dDtTWw
11 Nitriding https://youtu.be/v3wzteLc1Wo
12 Induction hardening https://youtu.be/9W0qlmgNwp8
13 Flame Hardening https://youtu.be/byYA2Zhzr88
     
     
1 Non-destructive Testing https://youtu.be/Z3mcDM022b0
2 Liquid penetrant Testing https://youtu.be/Mpfj6AH4Vl8
3 Magnetic particle testing method Portable Yoke https://youtu.be/sfjK1GZ2W9A
4 Pascal's law https://youtu.be/7N7z3ThMkp8
5 Pressure and Force https://youtu.be/B3rJGDvWis0
6 Viscosity https://youtu.be/0mlb9qW9So0
7 Gear pump https://youtu.be/y9PKUHf9x7o
8 Single acting, double acting  cylinder https://youtu.be/8YMer8aL00s
9 Directional control valves https://youtu.be/EsLkbyNaTjc
10 Pressure relief valve https://youtu.be/BKLxPM9Nk8k
11 Non return valve https://youtu.be/vUVlIZakMls
     
     
  Auto Industry - History https://youtu.be/hG3S-8cIue4
  Leading manufacturers https://youtu.be/47tG0pc4T-A
  Ministry of Road transport &Highways https://youtu.be/4Dw_AJXeL9k
  The Automotive Research Association of India (ARAI) https://youtu.be/ukSXju8paKo
  Classification of Automobile vehicles https://youtu.be/0oCX-YNbUwo
  Vehicle hoists Two post and four post hoist https://youtu.be/m7oJ8eVJRw4
  Hydraulic Jacks https://youtu.be/0IJapbvqY_8
     
1 Types of diesel engine https://youtu.be/1hyzuyaT3i4
2 Working procedure of I.C & E.C engine https://youtu.be/YByyfmazeVE
3 2 stroke diesel engine working principle https://youtu.be/oimyRWRXcmM
4 4 stroke diesel engine working principle https://youtu.be/Sk74-CfhCkE
5 Defrence between I.C & E.C Engine, 2&4 stroke engine, Petrol & diesel engine Chttps://youtu.be/HOmSzu-Qb70
6 Parts of engine https://youtu.be/esEgBJx1JUI
7 Direct & Indirect injection system https://youtu.be/B7VtQCAsoJw
8 Dismantling procedure of diesel engine https://youtu.be/c_2rng23nbs
9 Warning light of vehicle https://youtu.be/O_LHap-7ZU8
     
1 Cylinder head of engine https://youtu.be/26SVb0DCfpE
2 Type of combustion chambers https://youtu.be/iEtMEKrCYg4
3 Cylinder head gasket https://youtu.be/Dv-mBXueRtY
4 valve operating mechanism https://youtu.be/UjlHm9Gp-98
5 Types of Engine valve https://youtu.be/cPnOi4U8cq8
6 Variable valve timing https://youtu.be/r_0u8h-alQk
7 Valve timing diagram https://youtu.be/XUqRB9UqhMY
8 Valve clearance https://youtu.be/ZBdJJuM-_nI
9 Timing belt & chain https://youtu.be/pchU-FoB2Hk
1 Connecting rod description https://youtu.be/ESji5DmRySE
2 Types piston https://youtu.be/VhE2As9bDms
3 Piston pin https://youtu.be/OEBi7ySouz0
4 Locking Method of Piston pin https://youtu.be/8rIor2P2Bas
5 Types of Piston rings https://youtu.be/irl8doH_yIY
6 Piston & connecting rod https://youtu.be/GSqN30j6N7I
1 Camshaft https://youtu.be/AmOAp6RlxKw
2 Crank shaft ( Function, Structure,Parts,Types,Balancing
& firing order)
Chttps://youtu.be/qaOOHsCbGvI
3 Types of engine bearings https://youtu.be/Zr-gGOa2Jnk
1 Purpose of flywheels https://youtu.be/kLFYaSZ4t1A
2 Function of Clutch https://youtu.be/rWtqy8uBAe4
1 Engine cylinder block https://youtu.be/EXyR8jomIEw
2 Engine cylinder liners https://youtu.be/tgoJoqnbrz8
1 Engine assembly procedure https://youtu.be/yyY82nLzHjk
2 Gas turbine engine https://youtu.be/nWgK-t7MuiY
3 Types of turbine https://youtu.be/yxGioHIAXmo
     
1 Cooling system https://www.youtube.com/watch?v=mj18OBwtlt0
2 Engine cooling system (air & water cooling,thermo syphon, force feed cooling system) Chttps://youtu.be/y-DcOMLAIQQ
3 coolant https://youtu.be/kexnj8qNpv0
4 Lubrication system https://youtu.be/H_OKi6FI-OE
5 Property of lubricants https://youtu.be/yR4Lk4E6jac
6 Dry sump lubrication system https://youtu.be/Ab5wKPBMqPE
7 Pressure feed lubrication system https://youtu.be/KETD43pFom8
8 oil pump https://www.youtube.com/watch?v=_HxTIAbrLv8
9 Oil Filter https://youtu.be/y-AT3kLGe-0
     
1 Intake and Exhast system 1 https://www.youtube.com/watch?v=LxpSN_kdOYk
2 Intake and Exhast system 2 https://www.youtube.com/watch?v=lWQQZCZf5H8
3 Air compressor https://youtu.be/9aC6xUn_4t0
4 Supercharger and Turbocharger https://youtu.be/l8TF1Djlc1g
5 Air Filter in engine https://www.youtube.com/watch?v=m0vHuvcpQtM
6 Exhast mainfold https://www.youtube.com/watch?v=Owk45FL0vpo
7 Maffler https://www.youtube.com/watch?v=jCUSUycC5ZQ
     
1 Fuel feed system https://www.youtube.com/watch?v=KTh62tccdac
2 Fuel feed Pump https://youtu.be/5VyqW9QkJaA
3 How AC mechanical fuel pump works https://youtu.be/l6qMhwyLUHA
4 Carburettor working and types https://youtu.be/eiJDbBnWWBM
5 Type of fuel Injection system in C.I engine https://youtu.be/m1bHCWPXmrg
6 Fuel filter https://youtu.be/ucyo4jKbGeo
7 C.R.D.I.System in engine https://youtu.be/6R0aMPZ8Np0
8 Individual pump system https://youtu.be/iclOTXVC6u8
9 Fuel injector function explained, & Troubleshooting https://youtu.be/MIQna6MhkuQ
10 Electronic fuel injection system https://youtu.be/xG1w3l41lmQ
11 Types of injector nozzles https://youtu.be/PqXTjKVfjos
12 Nozzle testing https://youtu.be/SLraoddduWc
     
1 Marine diesel engine https://youtu.be/J1R5CpYxTV8
2 Hydarulic coupling https://youtu.be/U8SpP692uyw
3 Electromagnetic coupling https://youtu.be/OztP3uFlUlI
4 Generators & moters https://youtu.be/CHsob52na3U
     
1 Type of Emission in vehicle https://youtu.be/EDqhQWYFW7g
2 Type of combustion chambers https://youtu.be/iEtMEKrCYg4
3 Crankcase emission cantrol(PCV) https://youtu.be/JotiMO3R8bQ
4 E.G.R System https://youtu.be/nsutMQGaeo8
5 What is DPF,DEF,ECR,& SCR ? https://youtu.be/yzRR8BTVsyw
     
1 Alternator & parts of Alternator https://youtu.be/HE1KaO8TY_U
2 Charging system: circuit system https://youtu.be/2_sZud7Bl3U
3 Starter moter works https://youtu.be/qsYJ7nVzAzw
4 Solenoid switch https://youtu.be/7I8XtflJQ0A
     
1 Engine not starting causes & remedy https://youtu.be/Dv0E01o-OwM
2 Poor fuel Economy causes & remedy https://youtu.be/wC1PyFTlVvA
3 Diagnose engine knocking https://youtu.be/BgmsA6nCV0o
4 Low/High engine oil pressure causes https://youtu.be/hd4cVJ5lpqo
 
 
 
 
S.No. Name of topic Video link
1 Importance& scope of Mechanic Diesel Trade Training https://youtu.be/qv6OML66XFU
2 Elementary First Aid, Occupational Safety & Health https://youtu.be/9z5Itfeq30E
3 Concept about House Keeping & 5S method https://youtu.be/dW8faNOX91M
4 Different types of fire & Fire extinguishers https://youtu.be/mCH4zezrZdc
5 Safety precautions https://youtu.be/o20t5jaDIeo
1 Scraper & types,use https://youtu.be/WQH22QyQdtY
2 Description care and use of Surface plates https://youtu.be/QGYTeFSKNl0
3 Steel rule https://youtu.be/DnpLXes9HW8
4 Measuring tape https://youtu.be/6zczRqvncdY
5 Try square https://youtu.be/aPkv9OLp9EQ
6 Callipers-inside and outside dividers https://youtu.be/iNalCl42IPU
7 Different types of punches https://youtu.be/LZqRJmO0aOk
8 Chisel & their Types https://youtu.be/UBfzmoYBgtE
9 Different types of hammers https://youtu.be/R9WgFoQyGgU
10 Different types of Screw Driver https://youtu.be/xmfmQFZ3W6Y
11 Aellen key https://youtu.be/X5ASn5X7D7A
12 Baench vice https://youtu.be/5pCgpTq2IYE
13 C-clamps https://youtu.be/0QzKLr6UGoo
14 Type of spanners & Wreanches https://youtu.be/rush4LLkVfE
15 Pliers & Types https://youtu.be/IvdFQiWfk88
16 Air impact wrench https://youtu.be/0SGLRIrQkA0
17 Torque wrenches https://youtu.be/j0wj8hAMZMo
18 Pipe flaring tool https://youtu.be/VhJ0a_iscbI
19 Pipe cutting tool https://youtu.be/aZMQQvBHw7k
1 Micrometers Outside https://youtu.be/0XhUbmV9EfU
2 Depth micrometer https://youtu.be/sv-Pjgr7CBk
3 Vernier Calliper https://youtu.be/EgRGHPtmpAc
4 Telescope gauges https://youtu.be/n1eT7qPVoas
5 Dial bore gauges & Dial indicators https://youtu.be/AUi35J8I234
6 Feeler gauge https://youtu.be/LDt-79xyzfE
7 Thread pitch gauge https://youtu.be/NC79UmG47N0
8 Use of Vacuum gauge https://youtu.be/SdlNwm8OHco
9 Tire pressure gauge https://youtu.be/lcHidhSxrlY
     
     
1 Different types of metal joint (Permanent, Temporary) https://youtu.be/k04KZp8vYYI
2 Different types of fasteners https://youtu.be/cFdmnvlP-PI
3 locking devices https://youtu.be/9mRr8WJT1lQ
4 Different types of Washers https://youtu.be/PTteIn0vPag
5 Types of Gaskets https://youtu.be/XKn8WIeaDRc
6 Study of different type of cutting tools like Hacksaw https://youtu.be/dql2aQ2JC9k
7 File- Definition, parts of a file https://youtu.be/NltlUONoUos
8 Types of grinders https://youtu.be/GbiZrKOnIWE
9 Definition of Limits, Fits & Tolerances https://youtu.be/vC-ZB4UVZow
1 Type of Drilling machine https://youtu.be/k0716Qdxil8
2 drill holding devices https://youtu.be/RJu9JThUgpQ
3 Work Holding devices https://youtu.be/Ad9pWTMvVT8
4 Drill bits https://youtu.be/IsS7T1EpO1Y
5 Taps and Dies https://youtu.be/PxBD24iyZj0
6 Calculation of Tap drill sizes https://youtu.be/PC4JI-3jeLA
7 Different Type of hand reamers https://youtu.be/vBhkwu4FEgo
8 Lapping valves https://youtu.be/pLEOZOirD-U
1 Sheet metal operations https://youtu.be/_xr8NkdYfbs
2 Sheet metal joints https://youtu.be/hHXjhry8gvI
3 Wire gauges https://youtu.be/LEogLpcvX64
4 Soldering & Brazing https://youtu.be/DyrOR3xsURc
5 Pipe fittings & types of pipe fittings https://youtu.be/8oO2p91rXeI
1 Electricity principles https://youtu.be/7yPq3eSP1So
2 Ground connections https://youtu.be/wNz4chEYSrg
3 Ohm's law https://youtu.be/Ccr8B0SUBls
4 Voltmeter, Ammeter, Ohmmeter https://youtu.be/oSlp0I74Rb0
5 Multimeter https://youtu.be/rk_sCVsd5Yo
6 Conductors & insulators https://youtu.be/R_5dWElJKaI
7 Wires & Cables https://youtu.be/O83NQsqDvtk
8 Resistance Vs Resistor ratings https://youtu.be/jBYbJ39Aiyg
1 Fuses & circuit breakers https://youtu.be/ENj1EsKht_k
2 Cable colour codes and sizes https://youtu.be/5QKGc5lhs-4
3 Parallel circuits and Series circuits https://youtu.be/D6NB5FaKYwM
4 Capacitors & types of capacitors https://youtu.be/LizziLKbyt0
1 Lead acid batteries https://youtu.be/N_C9hFGnIIc
2 Bettery capacity and SMF Batteries https://youtu.be/STxas6Bra4M
3 Chemical effects https://youtu.be/_A6M7Ny8VlQ
4 Magnetic effects https://youtu.be/lbQa4pnGnJ0
5 Heating effects https://youtu.be/m3fnyGv34oI
6 Primary & Secondary windings https://youtu.be/sBvdE3ekmf0
7 Transformers https://youtu.be/8yWEDSWR6mw
8 Stator and Rotor coils https://youtu.be/TVQIszEyDo4
9 Electromagetic inductions https://youtu.be/MB9QUdJwLRg
     
1 Metal Arc welding https://youtu.be/_2cdc_QtsYo
2 Welding electrodes https://youtu.be/ZcryGAu24is
3 Gas welding techniques https://youtu.be/B2Dj6pLkBbY
4 Oxy-Acetylene welding https://youtu.be/Sr76Cg8wMj0
5 MIG  welding process https://youtu.be/RL_AY45cJPg
6 TIG welding process https://youtu.be/GrmuX0pEFds
7 Spot welding process https://youtu.be/AgGQxUIXKbo
8 Plasma Cutter https://youtu.be/SVSqKrnyTi8
9 Heat Treatment Process https://youtu.be/-8OtTaCkV3c
10 Case hardening https://youtu.be/u6OQ1dDtTWw
11 Nitriding https://youtu.be/v3wzteLc1Wo
12 Induction hardening https://youtu.be/9W0qlmgNwp8
13 Flame Hardening https://youtu.be/byYA2Zhzr88
     
     
1 Non-destructive Testing https://youtu.be/Z3mcDM022b0
2 Liquid penetrant Testing https://youtu.be/Mpfj6AH4Vl8
3 Magnetic particle testing method Portable Yoke https://youtu.be/sfjK1GZ2W9A
4 Pascal's law https://youtu.be/7N7z3ThMkp8
5 Pressure and Force https://youtu.be/B3rJGDvWis0
6 Viscosity https://youtu.be/0mlb9qW9So0
7 Gear pump https://youtu.be/y9PKUHf9x7o
8 Single acting, double acting  cylinder https://youtu.be/8YMer8aL00s
9 Directional control valves https://youtu.be/EsLkbyNaTjc
10 Pressure relief valve https://youtu.be/BKLxPM9Nk8k
11 Non return valve https://youtu.be/vUVlIZakMls
     
     
  Auto Industry - History https://youtu.be/hG3S-8cIue4
  Leading manufacturers https://youtu.be/47tG0pc4T-A
  Ministry of Road transport &Highways https://youtu.be/4Dw_AJXeL9k
  The Automotive Research Association of India (ARAI) https://youtu.be/ukSXju8paKo
  Classification of Automobile vehicles https://youtu.be/0oCX-YNbUwo
  Vehicle hoists Two post and four post hoist https://youtu.be/m7oJ8eVJRw4
  Hydraulic Jacks https://youtu.be/0IJapbvqY_8
     
1 Types of diesel engine https://youtu.be/1hyzuyaT3i4
2 Working procedure of I.C & E.C engine https://youtu.be/YByyfmazeVE
3 2 stroke diesel engine working principle https://youtu.be/oimyRWRXcmM
4 4 stroke diesel engine working principle https://youtu.be/Sk74-CfhCkE
5 Defrence between I.C & E.C Engine, 2&4 stroke engine, Petrol & diesel engine Chttps://youtu.be/HOmSzu-Qb70
6 Parts of engine https://youtu.be/esEgBJx1JUI
7 Direct & Indirect injection system https://youtu.be/B7VtQCAsoJw
8 Dismantling procedure of diesel engine https://youtu.be/c_2rng23nbs
9 Warning light of vehicle https://youtu.be/O_LHap-7ZU8
     
1 Cylinder head of engine https://youtu.be/26SVb0DCfpE
2 Type of combustion chambers https://youtu.be/iEtMEKrCYg4
3 Cylinder head gasket https://youtu.be/Dv-mBXueRtY
4 valve operating mechanism https://youtu.be/UjlHm9Gp-98
5 Types of Engine valve https://youtu.be/cPnOi4U8cq8
6 Variable valve timing https://youtu.be/r_0u8h-alQk
7 Valve timing diagram https://youtu.be/XUqRB9UqhMY
8 Valve clearance https://youtu.be/ZBdJJuM-_nI
9 Timing belt & chain https://youtu.be/pchU-FoB2Hk
1 Connecting rod description https://youtu.be/ESji5DmRySE
2 Types piston https://youtu.be/VhE2As9bDms
3 Piston pin https://youtu.be/OEBi7ySouz0
4 Locking Method of Piston pin https://youtu.be/8rIor2P2Bas
5 Types of Piston rings https://youtu.be/irl8doH_yIY
6 Piston & connecting rod https://youtu.be/GSqN30j6N7I
1 Camshaft https://youtu.be/AmOAp6RlxKw
2 Crank shaft ( Function, Structure,Parts,Types,Balancing
& firing order)
Chttps://youtu.be/qaOOHsCbGvI
3 Types of engine bearings https://youtu.be/Zr-gGOa2Jnk
1 Purpose of flywheels https://youtu.be/kLFYaSZ4t1A
2 Function of Clutch https://youtu.be/rWtqy8uBAe4
1 Engine cylinder block https://youtu.be/EXyR8jomIEw
2 Engine cylinder liners https://youtu.be/tgoJoqnbrz8
1 Engine assembly procedure https://youtu.be/yyY82nLzHjk
2 Gas turbine engine https://youtu.be/nWgK-t7MuiY
3 Types of turbine https://youtu.be/yxGioHIAXmo
     
1 Cooling system https://www.youtube.com/watch?v=mj18OBwtlt0
2 Engine cooling system (air & water cooling,thermo syphon, force feed cooling system) Chttps://youtu.be/y-DcOMLAIQQ
3 coolant https://youtu.be/kexnj8qNpv0
4 Lubrication system https://youtu.be/H_OKi6FI-OE
5 Property of lubricants https://youtu.be/yR4Lk4E6jac
6 Dry sump lubrication system https://youtu.be/Ab5wKPBMqPE
7 Pressure feed lubrication system https://youtu.be/KETD43pFom8
8 oil pump https://www.youtube.com/watch?v=_HxTIAbrLv8
9 Oil Filter https://youtu.be/y-AT3kLGe-0
     
1 Intake and Exhast system 1 https://www.youtube.com/watch?v=LxpSN_kdOYk
2 Intake and Exhast system 2 https://www.youtube.com/watch?v=lWQQZCZf5H8
3 Air compressor https://youtu.be/9aC6xUn_4t0
4 Supercharger and Turbocharger https://youtu.be/l8TF1Djlc1g
5 Air Filter in engine https://www.youtube.com/watch?v=m0vHuvcpQtM
6 Exhast mainfold https://www.youtube.com/watch?v=Owk45FL0vpo
7 Maffler https://www.youtube.com/watch?v=jCUSUycC5ZQ
     
1 Fuel feed system https://www.youtube.com/watch?v=KTh62tccdac
2 Fuel feed Pump https://youtu.be/5VyqW9QkJaA
3 How AC mechanical fuel pump works https://youtu.be/l6qMhwyLUHA
4 Carburettor working and types https://youtu.be/eiJDbBnWWBM
5 Type of fuel Injection system in C.I engine https://youtu.be/m1bHCWPXmrg
6 Fuel filter https://youtu.be/ucyo4jKbGeo
7 C.R.D.I.System in engine https://youtu.be/6R0aMPZ8Np0
8 Individual pump system https://youtu.be/iclOTXVC6u8
9 Fuel injector function explained, & Troubleshooting https://youtu.be/MIQna6MhkuQ
10 Electronic fuel injection system https://youtu.be/xG1w3l41lmQ
11 Types of injector nozzles https://youtu.be/PqXTjKVfjos
12 Nozzle testing https://youtu.be/SLraoddduWc
     
1 Marine diesel engine https://youtu.be/J1R5CpYxTV8
2 Hydarulic coupling https://youtu.be/U8SpP692uyw
3 Electromagnetic coupling https://youtu.be/OztP3uFlUlI
4 Generators & moters https://youtu.be/CHsob52na3U
     
1 Type of Emission in vehicle https://youtu.be/EDqhQWYFW7g
2 Type of combustion chambers https://youtu.be/iEtMEKrCYg4
3 Crankcase emission cantrol(PCV) https://youtu.be/JotiMO3R8bQ
4 E.G.R System https://youtu.be/nsutMQGaeo8
5 What is DPF,DEF,ECR,& SCR ? https://youtu.be/yzRR8BTVsyw
     
1 Alternator & parts of Alternator https://youtu.be/HE1KaO8TY_U
2 Charging system: circuit system https://youtu.be/2_sZud7Bl3U
3 Starter moter works https://youtu.be/qsYJ7nVzAzw
4 Solenoid switch https://youtu.be/7I8XtflJQ0A
     
1 Engine not starting causes & remedy https://youtu.be/Dv0E01o-OwM
2 Poor fuel Economy causes & remedy https://youtu.be/wC1PyFTlVvA
3 Diagnose engine knocking https://youtu.be/BgmsA6nCV0o
4 Low/High engine oil pressure causes https://youtu.be/hd4cVJ5lpqo

Week wise (Practical)

Video links of complete syllabi prepared by Sh. RAMBILAS SHARMA  Sh. HARENDER SINGH, Mechanic Diesel BMCJ Govt. Industrial Training Institute KARNAL (Haryana)

Sr No Topics to be covered Video Link
1  Demonstration of Machinery used in the trade. (05 hrs) https://www.youtube.com/watch?v=qv6OML66XFU
2  Identify safety Gear/PPE (Personal Protective Equipments) and their uses (10 hrs) https://youtu.be/V9L07raszEw
3 Importance of maintenance and cleanliness of Workshop. (05 hrs) https://www.youtube.com/watch?v=sZoZdpvJn6o&t=463s
4 Demonstration on safe handling and Periodic testing of lifting equipment, and Safety disposal of used engine oil. (10 hrs.) https://youtu.be/Wuv2jM1IS2A
5 Demonstration on health hazards, occupational safety &first Aid. (05 hrs) https://youtu.be/j1ijz6s1FU0
6 Demonstration fire service station to provide demo on Fire safety. (05 hrs) https://youtu.be/j1ijz6s1FU0
7 Perform use of fire extinguishers. (05 hrs)  
8 Energy saving Tips of ITI electricity Usage. (05 hrs) https://youtu.be/DVuBXiu4dIE
9 Perform marking using all marking aids, like steel rule with spring callipers, dividers, scriber, punches, chisel etc. on MS Flat/Sheet Metal. (17 hrs) https://youtu.be/lwOfk4_GR30
10  Measure a wheel base of a vehicle with measuring tape. (08 hrs) https://youtu.be/6zczRqvncdY
11 Measure valve spring tension using spring tension tester (10 hrs) https://youtu.be/M0ktwq4ICYY
12 Perform to remove wheel lug nuts with use of an air impact wrench (08 hrs) https://www.youtube.com/watch?v=R5d0Bgvjmlk
13 Operate General workshop tools & power tools. (07 hrs) https://www.youtube.com/watch?v=AiI887yfw2U
14 Perform measuring practice on Cam height, Camshaft Journal dia, crankshaft journal dia, Valve stem dia, piston diameter, and piston pin dia with outside Micrometres. (05 hrs) https://youtu.be/b5QTQpmihOA
15 Perform measuring practice on the height of the rotor of an oil pump from the surface of the housing or any other auto component measurement with depth micrometer. (05 hrs) https://youtu.be/UubnxErZNsw
16 Perform measuring practice on valve spring free length. (05 hrs) https://youtu.be/rGYPMvXH7lA
17 Perform measuring practice on cylinder bore, Connecting rod bore, inside diameter (ID) of a camshaft bearing with Telescope gauges. (05 hrs) https://youtu.be/RvZQpcUK1IU
18  Perform measuring practice on cylinder bore for taper and out-of-round with Dial bore gauges. (05 hrs) https://youtu.be/qLzMQtJAljg
19 Perform measuring practice to measure wear on crankshaft end play, crankshaft run out, and valve guide with dial indicator. (05 hrs) https://youtu.be/_qnqQVNlW6w
20 Perform measuring practice to check the flatness of the cylinder head is warped ortwisted with straightedge isused with a feeler gauge.
(05 hrs)
https://youtu.be/235BvFJw3Hc
21 Perform measuring practice to check the end gap of a piston ring, piston-tocylinder wall clearance with feeler gauge. (05hrs) https://youtu.be/OxgWnm8wtSk
22 Perform practice to check engine manifold vacuum with vacuum gauge. (05hrs) https://youtu.be/9tVPSyUoKo4
23 Perform practice to check the air pressure inside the vehicle tyre https://youtu.be/IQLMOKo4MBo
24  vehicle tyre is maintained at the recommended setting.(05hrs) https://www.youtube.com/watch?v=CF6bmq-P0Qo
25 Perform practice on general cleaning, checking and use of nut, bolts, & studs etc. (05hrs) https://youtu.be/kbx1KL8pFug
26 Perform removal of stud/bolt from blind hole. (05hrs) https://youtu.be/te2PzGGi_Kg
27 Perform practice on cutting tools like Hacksaw, file, chisel, Sharpening of Chisels, center punch, safety precautions while grinding. (10hrs) https://youtu.be/te2PzGGi_Kg
28 Perform practice on Hacksawing and filing to given dimensions. (15hrs) https://youtu.be/Hp-0XctBWf4
29 Perform on Soldering & Brazing. (10hrs) https://www.youtube.com/watch?v=0v2SNH_ho08
30 Perform practice on making various Gaskets like oil sump, intake manifold,
water pump, tappet cover
etc.(05hrs)
https://www.youtube.com/watch?v=2CuBt6qaYos
31 Perform practice on Marking and Drilling clear and Blind Holes, Sharpening of Twist Drills Safety precautions to be observed while using a drilling machine. (10hrs) https://youtu.be/c9Z3iiu6z5Y
32 Perform practice on Tapping a Clear and Blind Hole, Selection of tape drill Size, use of Lubrication, Use of stud extractor. (15 hrs) https://youtu.be/PC4JI-3jeLA
33 . Perform practice cutting Threads on a Bolt/ Stud. Adjustment of two piece Die, Reaming a hole/ Bush to suit the given pin/ shaft, scraping a given machined surface. (25hrs) https://youtu.be/d_xFRbM57pw
https://youtu.be/weTNou2jYBI
34 Perform practice on making Rectangular Tray.(08 hrs) https://youtu.be/xMQOR6Jg3o4
35 Perform pipe bending, fitting nipples union in pipes (08 hrs) https://youtu.be/iBi5nibp6mc
36 Perform Soldering and Brazing of Pipes. (09 hrs) https://youtu.be/0v2SNH_ho08
37 Perform practice in joining wires using soldering Iron. (08 hrs) https://youtu.be/Vh3XGz7hgU4
38 Prepare simple electrical circuits, measuring of current, voltage and resistance using digital multimeter. (08 hrs) https://www.youtube.com/watch?v=2OOfYvUUTGk
39 Perform practice continuity test for fuses, jumper wires, fusible links and circuit breakers. (09hrs) https://www.youtube.com/watch?v=eSeit5W7fiM
40 Perform diagnose series, parallel, series-parallel circuits using Ohm’s law. (05 hrs) https://youtu.be/p_1wQWBHZss
41 Check electrical circuit with a test lamp. (05 hrs) https://youtu.be/Jyr7LkhNibs
42 Perform voltage drop test
in circuits using multimeter,
measure current flow using
multimeter /ammeter.
(07hrs)
https://www.youtube.com/watch?v=sF96VUEm-xs
43 Check circuit using of service manual wiring diagram for troubleshooting (08 hrs) https://www.youtube.com/watch?v=ATmXvJewc9I
44 Execute cleaning and topping up of a lead acid battery. (10 hrs) https://youtu.be/wg3kqWCb5AU
45 Perform testing battery with hydrometer. (12 hrs) https://www.youtube.com/watch?v=UxQCodxxycY
46 Perform connecting battery to a charger for battery charging and checking & testing a battery after charging. (08 hrs) https://youtu.be/tUDw1TYU2u8
47 Measure and Diagnose the cause(s) of excessive Keyoff battery drain (parasitic draw) and do corrective action. (15 hrs) https://youtu.be/Lfv0cEzkTJM
48 Perform test of relay and solenoids and its circuit. (05 hrs) https://youtu.be/M5mg6G8ff1M
49 Perform practice to make straight beads and Butt, Lap & T joints Manual Metal Arc Welding. (50hrs) https://youtu.be/OdysSos_r2M      https://youtu.be/uT9dSDwoueM
50 Set Gas welding flames and perform practice to make a straight beads and joints by Oxy – Acetylene welding (25hrs) https://www.youtube.com/watch?v=Sr76Cg8wMj0      https://www.youtube.com/watch?v=90JaMnsIQ_w
51 Perform liquid penetrant testing method and Magnetic particle testing method. (15 hrs) https://youtu.be/sfjK1GZ2W9A
52 Identify of Hydraulic and pneumatic components used in vehicle. (10 hrs) https://youtu.be/cmsISZQdbss     https://youtu.be/72aTr47b-Io
53 Tracing of hydraulic circuit on hydraulic jack, hydraulic power steering, and Brake circuit. (15hrs) https://www.youtube.com/watch?v=iXXt2oGXvmo    https://www.youtube.com/watch?v=i6J9kvdSg7E
54 Identify components in Air brake systems (10hrs) https://youtu.be/lM46JI42L_Q    https://youtu.be/BWDRdZE_kn4
55 Identify of different types of Vehicle. (05 hrs) https://youtu.be/0oCX-YNbUwo
56 Demonstrate of vehicle specification data . (05 hrs) https://youtu.be/MLR2wbmjRQE    https://youtu.be/HETWErO6ERo
57 Identify of vehicle information Number (VIN). (05 hrs). https://www.youtube.com/watch?v=wOb76Q0zTho
58 Demonstrate of Garage, Service station equipments.- Vehicle hoists – Two post and four post hoist, Engine hoists, Jacks, Stands.(10 hrs) https://www.youtube.com/watch?v=dIei_MQFSyI      https://youtu.be/mCsv9CksKq8     https://youtu.be/WdmbFcW-J18
59 Identify the different parts of IC Engine(10 hrs) https://youtu.be/cI0vdx8qRaI     
60 Identify the different parts in a diesel engine of LMV/ HMV (10 hrs) https://www.youtube.com/watch?v=AbmVMiwouj0
61 Perform practice on starting and stopping of diesel engines. Observe and report the reading of Tachometer, Odometer, temp and Fuel gauge under ideal and on load condition. (10 hrs) https://www.youtube.com/watch?v=fKk6jgh1cvs    
62 Practice on dismantling Diesel engine of LMV/HMV as per procedure. (20 hrs) https://www.youtube.com/watch?v=c_2rng23nbs
63 Perform Overhauling of
cylinder head assembly,
Use of service manual for
clearance and other parameters,(10 hrs)
 
https://youtu.be/dR5B5Dh7dt4
64 Perform practice on removing rocker arm assembly manifolds. (07 hrs) https://www.youtube.com/watch?v=ZK7gQbBN4tE
65 Perform practice on removing the valves and its parts from the cylinder head, cleaning. (07 hrs) https://www.youtube.com/watch?v=cPnOi4U8cq8
66 Inspection of cylinder head and manifold surfaces for warping, cracks and flatness. Checking valve seats & valve guide – Replacing the valve if necessary. (07 hrs) https://www.youtube.com/watch?v=hFYPDnjfycs      https://youtu.be/B-XRbfmU8Ko
67 Check leaks of valve seats for leakage – Dismantle rocker shaft assembly - clean & check rocker shaft-and levers, for wear and cracks and reassemble. (07 hrs) https://www.youtube.com/watch?v=4uAJ1nkBOeU
68 Check valve springs, tappets, push rods, tappet screws and valve stem cap. Reassembling valve parts in sequence, refit cylinder head and manifold & rocker arm assembly, adjustable valve clearances, starting engine after adjustments. (12 hrs) https://youtu.be/EJsUNG4Dk9Y
69 Perform Overhauling
piston and connecting rod
assembly. Use of service manual for clearance and
other parameters. (05
hrs)
https://www.youtube.com/watch?v=GTXda4I-jVY
70 Perform Practice on removing oil sump and oil pump – clean the sump. (04 hrs) https://www.youtube.com/watch?v=vStzu9I17Bg
71 Perform removing the big end bearing, connecting rod with the piston. (04 hrs) https://youtu.be/dt51jL4un9w
72 Perform removing the piston rings; Dismantle the piston and connecting rod. Check the side clearance of piston rings in the piston groove & lands for wear. Check piston skirt and crown for damage and scuffing, clean oil holes. (05 hrs) https://youtu.be/xh_PBZI5Cy4
73 Measure -the piston ring close gap in the cylinder, clearance between the piston and the liner, clearance between crank pin and the connecting rod big end bearing. (03 hrs) https://www.youtube.com/watch?v=Ag9F_ooC0cQ               https://www.youtube.com/watch?v=ELxT-EfXUXs
74 Check connecting rod for bend and twist. Assemble the piston and connecting rod assembly. (04 hrs) https://www.youtube.com/watch?v=cHPjwPJYRq0
75 Perform Overhauling of crankshaft, Use of service manual for clearance and other parameters (05 hrs) https://www.youtube.com/watch?v=JgbDvfFJoYw
76 Perform removing damper pulley, timing
gear/timing chain,
flywheel, main bearing
caps, bearing shells and
crankshaft from
engine(05 hrs)
https://www.youtube.com/watch?v=B_HG0v_OKhI
77 Inspect oil retainer and thrust surfaces for wear crank shaft. (05 hrs) https://youtu.be/qaOOHsCbGvI
78 Measure crank shaft journal for wear, taper and ovality. (05 hrs) https://www.youtube.com/watch?v=HgUOnbOMj1k
79 Demonstrate crank shaft for fillet radii, bend & twist. (05 hrs) https://www.youtube.com/watch?v=jkyVhE7Ww0M
80 Inspect flywheel and mounting flanges, spigot and bearing.(05 hrs) https://www.youtube.com/watch?v=h2VhzUv61b8
81 Check vibration damper for defect. (02 hrs) https://youtu.be/gy5-CGkJerU
82 Perform removing cam shaft from engine block, Check for bend & twist of camshaft. Inspection of cam lobe, camshaft journals and bearings and measure cam lobe lift. (07 hrs) https://www.youtube.com/watch?v=AmOAp6RlxKw     https://www.youtube.com/watch?v=AmOAp6RlxKw
83 Fixing bearing inserts in
cylinder block & cap
check nip and spread
clearance & oil holes &
locating lugs fix crank
shaft on block-torque
bolts - check end play
remove shaft - check
seating, repeat similarly
for connecting rod and Check seating and refit.
(11 hrs)
https://www.youtube.com/watch?v=qI2w1IAaTKo
84 Perform cleaning and checking of cylinder blocks. (04 hrs) https://www.youtube.com/watch?v=ZlGgkJQJM90
85 Surface for any crack, flatness measure cylinder bore for taper &ovality, clean oil gallery passage and oil pipe line. (05 hrs) https://www.youtube.com/watch?v=-EUPaXWjaeg
86 Surface for any crack, flatness measure cylinder bore for taper &ovality, clean oil gallery passage and oil pipe line. (05 hrs) https://www.youtube.com/watch?v=0XOo62m2n6k
87 Removing cylinder liners from scrap cylinder block. (04 hrs) https://www.youtube.com/watch?v=MXd6-b1PQJ4
88 Perform practice in measuring and refitting new liners as per maker’s recommendations precautions while fitting new liners. (07 hrs) https://www.youtube.com/watch?v=Z9L59V5W9Pg
89 Perform reassembling all parts of engine in correct sequence and torque all bolts and nuts as per workshop manual of the engine. (12 hrs) https://www.youtube.com/watch?v=cI0vdx8qRaI       https://www.youtube.com/watch?v=5WHBskK_F3o
90 Perform testing cylinder compression, Check idle speed. (08 hrs) https://www.youtube.com/watch?v=tULtcCuhU7w
91 Perform removing & replacing a cam belt, and adjusting an engine drive belt, replacing an engine drive belt. (05 hrs) https://www.youtube.com/watch?v=wBaP0HDLbqk
92 Perform practice on
checking &top up coolant, draining & refilling
coolant, checking /
replacing a coolant hose.
(05 hrs)
https://youtu.be/UfPIdUdkEPk      https://www.youtube.com/watch?v=00lOpgpueZ4
93 Perform test cooling system pressure. (03 hrs) https://www.youtube.com/watch?v=K5p-G3UDi-A
94 Execute on removing & replacing radiator/ thermostat check the radiator pressure cap. (07 hrs) https://www.youtube.com/watch?v=A253q3DNn_A      https://www.youtube.com/watch?v=vqeLJTKiVBM
95 Test of thermostat. (02 hrs) https://www.youtube.com/watch?v=pJn6FDSZzvQ
96 Perform cleaning &reverse flushing. (08hrs) https://www.youtube.com/watch?v=93TxhBS7lFE
97 Perform overhauling water pump and refitting. (08 hrs) https://www.youtube.com/watch?v=up-NiZepXCU
98 Perform checking engine oil, draining engine oil, replacing oil filter, & refilling engine oil (07 hrs) https://www.youtube.com/watch?v=9pjNS2vQ-T4   https://www.youtube.com/watch?v=IFTgQi1fdJA
99 Execute overhauling of oil pump, oil coolers, air cleaners and air filters and adjust oil pressure relief valves, repairs to oil flow pipe lines and unions if necessary. (10 hrs) https://www.youtube.com/watch?v=6kKHvdpkTxQ         https://youtu.be/pmy4UkrvU7I
100 Execute dismantling air compressor and
exhauster and cleaning all
parts - measuring wear in
the cylinder, reassembling
all parts and fitting them
in the engine. (6 hrs)
https://www.youtube.com/watch?v=sR5wrd8OZYE
101 Execute dismantling & assembling of turbocharger, check for axial clearance as per service manual. (05 hrs) https://www.youtube.com/watch?v=jXIX_T414sQ
102 Examine exhaust system for rubber mounting for damage, deterioration and out of position; for leakage, loose connection, dent and damage; (05 hrs) https://www.youtube.com/watch?v=RjoIYiAU6RQ
103 Perform practice on exhaust manifold removal and installation, practice on Catalytic converter removal and installation. (05 hrs) https://www.youtube.com/watch?v=FPIAKYi7Ukk
104 Check Exhaust system for rubber mounting for damage, deterioration and out of position; for leakage, loose connection, dent and damage. (04 hrs) https://www.youtube.com/watch?v=ZGvDGtfFtJU
105 Perform work on removing &cleaning fuel tanks, checking leaks in the fuel lines. (10 hrs) https://www.youtube.com/watch?v=plIzFxAlSLU
106 Perform soldering & repairing pipe lines and Unions, brazing nipples to high pressure line
studying the fuel feed
system in diesel engines,
draining of water
separators. (10 hrs)
https://www.youtube.com/watch?v=SuMeYxNDhro
107 Execute overhauling of Feed Pumps (Mechanical & Electrical). (10 hrs) https://www.youtube.com/watch?v=TkwBAY7reNM
108 Perform bleeding of air from the fuel lines, servicing primary & secondary filters. (10 hrs) https://www.youtube.com/watch?v=-_rrp2M3vm4      https://youtu.be/AaTM4TsyyUM
109 Execute removing a fuel injection pump from an engine-refit the pump to the engine re- set timing - fill lubricating-oil start and adjust slow speed of the engine. (15 hrs) https://www.youtube.com/watch?v=aKYFmVmDb30
110 Execute overhauling of injectors and testing of injector. (10 hrs) https://www.youtube.com/watch?v=IZA3vf-anzU      https://www.youtube.com/watch?v=ih5mD35WQTM
111 General maintenance of Fuel Injection Pumps (FIP). (10 hrs) https://www.youtube.com/watch?v=gcUyk38KHRQ
112 Execute Start engine adjust idling speed and damping device in pneumatic governor and
venture control unit
checking. (06 hrs)
https://www.youtube.com/watch?v=CGLiVCJkYhE
113 Verify performance of engine with off load adjusting timings. Start engine- adjusting idle speed of the engine fitted with mechanical governor checking- high speed operation of the engine. (07 hrs) https://www.youtube.com/watch?v=HSbqpzuuK8k
114 Check performance for missing cylinder by isolating defective injectors and testdismantle and replace defective parts and reassemble and refit back to the engine. (12 hrs) https://youtu.be/N-lhZIWOkyU
115 Monitor emissions procedures by use of Engine gas analyser or Diesel smoke meter. (10 hrs) https://www.youtube.com/watch?v=4qq3VxgD6ZY
116 Checking & cleaning a Positive crank case ventilation (PCV) valve. Obtaining & interpreting scan tool data. Inspection of EVAP canister purges system by use of scan Tool. (10 hrs) https://www.youtube.com/watch?v=JotiMO3R8bQ         https://www.youtube.com/watch?v=8iZB_c5c4Yo
117 EGR /SCR Valve Remove and installation for inspection. (05 hrs) https://www.youtube.com/watch?v=KQWrR8MzHjI      https://www.youtube.com/watch?v=KQeC03LH5tY
118 Perform removing alternator from vehicle dismantling, cleaning checking for defects, assembling and testing for motoring action of alternator & fitting to vehicles. (15 hrs) https://www.youtube.com/watch?v=XkIllAbEzSQ
119 Practice on removing starter motor Vehicle and overhauling the starter motor, testing of starter motor (10 hrs) https://www.youtube.com/watch?v=Sf6LqYBLljs       https://youtu.be/mJM2veUNBc0
120 Execute troubleshooting in LMV/HMV for Engine Not starting – Mechanical & Electrical causes, High fuel consumption, Engine overheating, Low Power Generation, Excessive oil consumption, Low/High Engine Oil Pressure, Engine Noise. (25 hrs) https://www.youtube.com/watch?v=fnh8J9rmF1A     https://www.youtube.com/watch?v=RBhXbJWrlpk       https://www.youtube.com/watch?v=EsOCkc5wm5Y      https://www.youtube.com/watch?v=qZtttxm1cFU                  https://www.youtube.com/watch?v=JybBhKpgFZE      https://www.youtube.com/watch?v=9rlF_TIpvrA            https://youtu.be/KrhoCdW7W3o    https://youtu.be/by6k1cm7-R0   https://www.youtube.com/watch?v=aZpoG7MIz78    https://youtu.be/9Euh1RwuC_A
  In-plant training / Project work Projects viz.
b. Overhauling of Pressure Lubrication system
c. Maintenance of cooling system.
d. Overhauling of FIP.
e. Cleaning & Testing of Injectors.
f. Overhauling of Alternator
g. Overhauling of Starter Motor
h. Study on Diagnosis Tool/Scanner Tool for ECU of CRDI engine 
https://www.youtube.com/watch?v=vfN3DE5EJnM   https://www.youtube.com/watch?v=p66bxOH9q68     https://www.youtube.com/watch?v=trVTQTIOw4s    https://www.youtube.com/watch?v=LALdClbHLRc    https://www.youtube.com/watch?v=M8_yysFHZQE   https://www.youtube.com/watch?v=ju-2p-Nuu4A      https://www.youtube.com/watch?v=ZgwePMMlYqw     https://www.youtube.com/watch?v=kg7BQruwHvo

Video links of complete syllabi prepared by Sh. RAMBILAS SHARMA  Sh. HARENDER SINGH, Mechanic Diesel BMCJ Govt. Industrial Training Institute KARNAL (Haryana)

Lecture No  Sr No Topic  Video 
L-1 1 - Importance& scope of Mechanic Diesel Trade https://www.youtube.com/watch?v=oARiKZ0sug0
  2 General discipline in the Institute Read Prospects
L-2 3 Elementary First Aid, Occupational Safety & Health https://www.youtube.com/watch?v=rpcvVvu0VEs
L-3 4 Knowledge of Personal Safety &Safety precautions in handling Diesel machine https://www.youtube.com/watch?v=6W71mJ-B1bE
L-4 5 Concept about House Keeping & 5S method https://www.youtube.com/watch?v=dW8faNOX91M
L-5,6 6 Energy conservation process https://www.youtube.com/watch?v=DVuBXiu4dIE
L-7 7 Safety disposal of Used engine oil,  
  8 Electrical safety tips. https://www.youtube.com/watch?v=EtyXL5UIoF4
L-8 9 Safe handling of Fuel Spillage, https://www.youtube.com/watch?v=ocHQQS5dUMU
L-9 10 Knowledge of Fire Safety
&Fire extinguishers used for
different types of fire.
https://www.youtube.com/watch?v=e779cQIlfGw
L-10 11 Safe disposal of toxic dust, https://www.youtube.com/watch?v=6ux7o2pgs_E
L-11,12 12 safe handling and Periodic
testing of lifting equipment.
https://www.youtube.com/watch?v=ugopXllWwAs               
L-13 13 Hand and & Power Tools:-  https://www.youtube.com/watch?v=qyg5fhsObHE
  14 Marking scheme, Marking material-chalk, Prussian blue. https://www.youtube.com/watch?v=FlgkySQmZAk
  15 Cleaning tools- Scraper, wire brush, Emery paper.  
L-14 16 Description, care and use of Surface plates, steel rule, measuring tape, try square. https://www.youtube.com/watch?v=4NXUkaddbAY
  17 Calipers-inside and outside. Dividers, https://www.youtube.com/watch?v=GIiHdE0Ytco
L-15 18 Surface gauges, scriber, punches-prick punch,  https://www.youtube.com/watch?v=lm2zbeM_iKg
  19 center punch, pin punch, hollow punch, number and letter punch. https://www.youtube.com/watch?v=FI8Gde9L7vo
L-16 20 Chisel-flat, cross-cut. https://www.youtube.com/watch?v=te2PzGGi_Kg
  21 Hammer- ball peen, lump, mallet. https://www.youtube.com/watch?v=Vm63D-BH_Ng
L-17 22 Screw drivers-blade screwdriver, Phillips screw driver, Ratchet screwdriver. Allen key, https://www.youtube.com/watch?v=xmfmQFZ3W6Y
  23 bench vice & C-clamps, https://www.youtube.com/watch?v=5pCgpTq2IYE
L-18 24 Spanners- ring spanner, open end spanner & the combination spanner, universal adjustable open end spanner. Sockets & accessories. https://www.youtube.com/watch?v=rush4LLkVfE
L-19 25 Pliers - Combination pliers, multi grip, long nose, flat-nose, Nippers or pincer pliers, https://www.youtube.com/watch?v=IvdFQiWfk88
L-20 26 Side cutters, Tin snips,  https://www.youtube.com/watch?v=VlmdSpce3OY
  27 Circlip pliers, external circlips pliers. https://www.youtube.com/watch?v=QPz_WCoHy1Y
L-21,22 28 Torque wrenches, pipe wrenches, Air impact wrench, air ratchet, wrenches- https://www.youtube.com/watch?v=j0wj8hAMZMo
  29   https://www.youtube.com/watch?v=YQx0BG8G8yQ
L-23,24, 30 Car jet washers Pipe flaring & cutting tool, pullers-Gear and bearing. https://www.youtube.com/watch?v=ALqQtM9k7Ec
L-25,26,27,28,29,30 31 Systems of measurement, Description, Care & use of - Micrometers-  https://www.youtube.com/watch?v=M1y8m5vEag0
  32 Outside and depth micrometer, Micrometer adjustments, https://www.youtube.com/watch?v=n0AekcPdJCc
L-31,32,33,34 33 Vernier calipers. https://www.youtube.com/watch?v=mI0R8qfeRhM
  34 Telescope gauges, Dial bore gauges, https://www.youtube.com/watch?v=fTvPcWZJmF8
  35 Dial indicators, straightedge, https://www.youtube.com/watch?v=wFytmRTEo04
L-35,36,37,38,39,40,41,42 36 feeler gauge, thread pitch gauge,  https://www.youtube.com/watch?v=Tz5ndldRrRA
  37 vacuum gauge, tire pressure gauge. https://www.youtube.com/watch?v=NC79UmG47N0
L-43,44,45,46 38 Fasteners-Study of different types of screws, nuts,  https://www.youtube.com/watch?v=IFA32cWkMYQ
  39 studs & bolts, locking devices, Such as lock nuts, cotter, split pins, keys, circlips,  https://www.youtube.com/watch?v=kbx1KL8pFug
  40 lock rings, lock washers and locating where they are used. https://www.youtube.com/watch?v=H2kB9_Ss5BY
L-47 41 Washers & chemical compounds can be used to help secure these fasteners. https://www.youtube.com/watch?v=PTteIn0vPag
L-48 42 Function of Gaskets, Selection of materials for gaskets and packing, oil seals.  https://www.youtube.com/watch?v=bzDAJvrnydM
L-49,50,51,52,53 43 Cutting tools :- Study of different type of cutting tools like Hacksaw, File- Definition, parts of a file, specification, Grade, shape, different type of cut and uses., https://www.youtube.com/watch?v=QPz_WCoHy1Y&t=13s
L-54 44 OFF-hand grinding with sander, bench and pedestal grinders, safety precautions while grinding. https://www.youtube.com/watch?v=EjSKL1B77Lw
L-55,56 45 Limits, Fits & Tolerances:-Definition of limits, fits & tolerances with examples used in auto components https://www.youtube.com/watch?v=M_JaLIf0yUM&list=PLtEgVy5WdW5NsiN12tQOZkf7eDpehz235
L-57,58 46 Drilling machine - Description and study of Bench type Drilling machine, Portable electrical Drilling machine. https://www.youtube.com/watch?v=OX3qYmcE3hQ
L-59 47 Drill holding devices,  https://www.youtube.com/watch?v=lk5LDTsCGgA
L-60 48 Work Holding devices. Drill bits. https://www.youtube.com/watch?v=wxaSmQ7N54c
L-61,62,63 49 Taps and Dies: Hand Taps and wrenches, https://www.youtube.com/watch?v=0QmA9ueFaAQ
  50  Calculation of Tap drill sizes for metric and inch taps. Different type of Die and Die stock. Screw extractors. https://www.youtube.com/watch?v=ucknbOPKrLo
  51 Drill size for reaming, https://www.youtube.com/watch?v=L9fiZlJnv1A
L-64,65,66 52 Hand Reamers – Different Type of hand reamers,  Lapping, Lapping abrasives, type of Laps. https://www.youtube.com/watch?v=vBhkwu4FEgo
L-67 53 Sheet metal - State the various common metal Sheets used in Sheet Metal shop.  https://www.youtube.com/watch?v=DtNyq21LIN0
L-68,69 54 Sheet metal operations - Shearing, bending, Drawing, Squeezing https://www.youtube.com/watch?v=L0YgSmfwzWY
  55 Sheet metal joints - Hem & Seam Joints https://www.youtube.com/watch?v=hHXjhry8gvI
L-70,71 56 Fastening Methods - Riveting, soldering, Brazing. Fluxes used on common joints. https://www.youtube.com/watch?v=0v2SNH_ho08
L-72 57 Sheet and wire-gauges. The blow lamp- its uses and pipe fittings. https://www.youtube.com/watch?v=MqER_yU-p2Q
L-73 58 Basic electricity. Electricity principles. https://www.youtube.com/watch?v=RAS-8oDI_bA
L-74,75,76 59 Ground connections, Ohm's law, Voltage, Current, Resistance,  https://www.youtube.com/watch?v=YSo1f0iCs3U
  60 Power, Energy. Voltmeter, ammeter, Ohmmeter Mulitmeter. https://www.youtube.com/watch?v=Jz8XmlrQ4AE
L-77 61 Conductors & insulators. https://www.youtube.com/watch?v=E4GcOeYqW0U
L-78 62 Wires, Shielding, Length vs. resistance, Resistor ratings. https://www.youtube.com/watch?v=VhAVCzCPLjg
L-79 63 Fuses & circuit breakers, Ballast resistor,  https://www.youtube.com/watch?v=bB3HprpjnqY
  64 Stripping wire insulation. https://www.youtube.com/watch?v=BsbzXQqtj44
L-80 65 Cable color codes and sizes. https://www.youtube.com/watch?v=q7QqtrOova8
L-81 66 Resistors in Series circuits, Parallel circuits and Series-parallel circuits. https://www.youtube.com/watch?v=MrXvFJMzVH4
L-82 67 Electrostatic effects. https://www.youtube.com/watch?v=OGUH1z0So8Q&list=PLuNix6jiVXVoECyjY86lkBsztYppYLlIy
L-83,84 68 Capacitors and its applications, Capacitors in series and parallel. https://www.youtube.com/watch?v=nZfUytCM9xk
L-85 69 Description of Chemical effects, Batteries & cells, Lead acid batteries & Stay Maintenance Free (SMF) batteries. https://www.youtube.com/watch?v=N_C9hFGnIIc
L-86 70 Magnetic effects, Heating effects. https://www.youtube.com/watch?v=P59xIpqigLA
L-87,88,89 71 Thermo-electric energy, Thermistor’s, Thermo couples,  https://www.youtube.com/watch?v=4dXQDWqcT08
  72 Thermo couples, Electrochemical energy, Photo-voltaic energy, Piezo-electric energy,  https://www.youtube.com/watch?v=4dXQDWqcT08
  73 Electromagnetic induction. https://www.youtube.com/watch?v=a0wOcSaPH6I
L-90 74 Relays, Solenoids, Primary & Secondary windings, Transformers, stator and rotor coils. https://www.youtube.com/watch?v=dyHBHdYSKXQ
L-91 75 Basic electronics: Description of Semiconductors. https://www.youtube.com/watch?v=4sBgu_tUpiI
L-92 76 Solid state devices- Diodes, Transistors, Thyristors. https://www.youtube.com/watch?v=mUSAXSo5cFA
L-93 77 Uni Junction Transistors ( UJT), https://www.youtube.com/watch?v=TBPbTkH9XkU
L-94 78 Metal Oxide Field Effect Transistors          ( MOSFETs ) https://www.youtube.com/watch?v=fksL7S09GrQ
L-95,96 79 Logic gates-OR, AND & NOT  https://www.youtube.com/watch?v=NihpNNyEpxM
  80 Logic gates using switches. https://www.youtube.com/watch?v=TzedL-Rf4JU
  81 Logic gates using switches.  
L-97,98 82 Welding Introduction to welding,  https://www.youtube.com/watch?v=qs_O0nZlIbQ
  83 Welding processes – Principles of Arc welding,  https://www.youtube.com/watch?v=_e-3PJXVfGU
  84 brief description, classification and applicationsArc welding. https://www.youtube.com/watch?v=_2cdc_QtsYo
L-99 85 Manual Metal Arc welding -principles, power sources. https://www.youtube.com/watch?v=NHiuyj5rXUc
L-100 86 Electrodes, welding parameters, edge preparation & fit up and welding techniques. https://www.youtube.com/watch?v=ZcryGAu24is
L-101,102 87 Oxy – Acetylene welding - principles, equipment. https://www.youtube.com/watch?v=Sr76Cg8wMj0
L-103 88 Welding parameters, edge preparation & fit up and welding techniques.  https://www.youtube.com/watch?v=dGefR_-CTRU
L-104 89 Heat Treatment  https://www.youtube.com/watch?v=_jsXre6r7_A
  90 Heat Treatment Process– Introduction, Definition of heat treatment. https://www.youtube.com/watch?v=bnmIu2if7Wg
L-105,106,107,108 91 Definition of Annealing, Normalizing, Hardening and tempering. Case hardening, Nitriding, Induction hardening and Flame Hardening process used in auto components with examples. https://www.youtube.com/watch?v=-8OtTaCkV3c
L-109,110,111,112 92 Non-destructive Testing Methods- Importance of Non-Destructive Testing In Automotive Industry, Definition of NDT, https://www.youtube.com/watch?v=Z3mcDM022b0
L-113,114 93 Liquid penetrant  https://www.youtube.com/watch?v=sfjK1GZ2W9A
  94 Magnetic particle testing method – Portable Yoke method. https://www.youtube.com/watch?v=Mpfj6AH4Vl8
L-115 95 Introduction to Hydraulics & Pneumatics: - Definition of Pascal law, pressure, Force, viscosity. https://www.youtube.com/watch?v=p7kaKmwc09g
L-116,117 96 Description, symbols and application in automobile of Gear pump-Internal & External, single acting, double acting & Double ended cylinder. https://www.youtube.com/watch?v=y9PKUHf9x7o
L-118 97 Directional control valves-2/2, 3/2, 4/2, 4/3 way valve, Pressure relief valve, Non return valve, Flow control valve used in automobile.  https://www.youtube.com/watch?v=stSI42iF-r0
L-199,120 98 Pneumatic Symbols, Description and function of air Reciprocating Compressor. Function of Air service unit (FRL-Filter, Regulator & Lubricator). https://www.youtube.com/watch?v=pwqV8n066i8
L-121 99 Auto Industry - History, leading manufacturers, development in automobile industry, trends, new product. https://www.youtube.com/watch?v=c1HmOTrkcLs
L-122 100 Brief about Ministry of Road transport & Highways, https://www.youtube.com/watch?v=cx7s919e3RE
L-123 101 The Automotive Research Association of India (ARAI), National Automotive Testing and R&D Infrastructure Project (NATRIP), & Automobile Association.  https://www.youtube.com/watch?v=Mt454lO1KcQ
L-124,125 102 Definition: - Classification of vehicles on the basis of load as per central motor vehicle rule, wheels, final drive, and fuel used, axles, position of engine and steering transmission, body and load. https://www.youtube.com/watch?v=Dd1K7U0LGtE
L-126 103 Brief description and uses of Vehicle hoists – Two post and four post hoist, Engine hoists, Jacks, Stands. https://www.youtube.com/watch?v=UqeS_DL8CQg
L-1 104 Introduction to Engine: - Description of internal & external combustion engines, Classification of IC engines, Principle & working of 2 & 4-stroke diesel engine (Compression ignition Engine (C.I)), https://youtu.be/dshYh8PBbNE                                                              https://youtu.be/HeROuEonrkw
L-2 105 Principle of Spark Ignition Engine(SI), differentiate    between 2-stroke  and 4 stroke, C.I engine and S.I Engine, https://youtu.be/YFWELNcJqKg
  106 Main Parts of IC Engine https://youtu.be/NkLamUTq3e4
L-3 107 - Direct injection and indirect injection, Technical terms used in engine, Engine specification. https://youtu.be/RPDFVK9VcLc
  108 Study of various gauges/ instrument on a dash board of a vehicle- Speedometer, Tachometer, Odometer and Fuel gauge, and Indicators such as gearshift position, Seat belt warning light, Parking-brake-engagement warning light and an Engine-malfunction light. https://youtu.be/0VB1G15EqXI
L-4 109 Different type of starting and stopping method of Diesel Engine https://youtu.be/Sk74-CfhCkE
  110 Procedure for dismantling of diesel engine from a vehicle.    (14 hrs) https://youtu.be/BPqdVSs14gU
L-5 111 Diesel Engine Components: - Description and Constructional feature of Cylinder head, Importance of Cylinder head design, https://youtu.be/-QeGMdeSDHw
L-6 112 - Type of Diesel combustion chambers https://youtu.be/_a1LseaVyPs
  113 - Effect on size of Intake & exhaust passages, Head gaskets. https://youtu.be/XKn8WIeaDRc
L-7 114 - Importance of Turbulence https://youtu.be/9rcDvMw1_AM
L-8 115 Valves & Valve Actuating Mechanism : - Description and Function of Engine Valves, different types, materials, https://youtu.be/UjlHm9Gp-98
L-9 116 Type of valve operating mechanism, Importance of Valve seats, Valve seats inserts in cylinder heads, https://youtu.be/VTKdP0MySUY
  117 - importance of Valve rotation, Valve stem oil seals, size of Intake valves, Valve trains, Valve- timing diagram, concept of Variable valve timing. https://youtu.be/AyoIzXZRNOU
  118 - Description of Camshafts & drives , https://youtu.be/sFb3Blwd_xg
L-10 119 Description of Overhead camshaft (SOHC and DOHC), importance of Cam lobes, Timing belts & chains, Timing belts & tensioners. (14 hrs) https://youtu.be/bnXzujgNx5M
  120 Description & functions of
different types of pistons,
piston rings and piston pins and materials.
https://youtu.be/mCIwWgi9v-Y
L-11 121 - Used recommended clearances for the rings and its necessity precautions while fitting rings, common troubles and remedy. https://youtu.be/NmRXyPAeGDQ
  122 - Compression ratio. https://youtu.be/R3mVVOSrMzE.
L-12 123 - Description & function of connecting rod, https://youtu.be/3P5QxdoUT0I
L-13,14,15 124 - importance of big- end split obliquely https://youtu.be/GTXda4I-jVY
L-16 125 - Materials used for connecting rods big end & main bearings. Shells piston pins and locking methods of piston pins. (07 Hrs) https://youtu.be/GTXda4I-jVY
  126 - Description and function of Crank shaft, camshaft, https://youtu.be/yELZt-NVx_I
L-17,18 127 Engine bearingsclassification and location – materials used & composition of bearing
materials- Shell bearing and
their advantages- special
bearings material for diesel
engine
https://youtu.be/59xurJFepow
L-19,20 128 Application bearing failure & its causes-care & maintenance https://youtu.be/qI2w1IAaTKo
  129 - Crank-shaft balancing, firing order of the engine. (07 Hrs) https://youtu.be/CsCkA1MdW0c
L-21,22 130 - Description and function of the fly wheel and vibration damper. https://youtu.be/uJZ5Zw55tsY
https://youtu.be/QpCEQhVlL3Q
https://youtu.be/IRxqssJQjJ8
https://youtu.be/_HxTIAbrLv8
  131 Crank case & oil pump, gears timing mark, Chain sprockets, chain tensioner etc  
L-23,24 132 Function of clutch & coupling units attached to flywheel. (07 Hrs) https://youtu.be/lST4OG1AE7M
L-25 133 - Description of Cylinder block, https://youtu.be/EXyR8jomIEw
L-26,27 134 Cylinder block construction, https://youtu.be/cpJzagvzqKU
  135 Different type of Cylinder
sleeves (liner). (07 Hrs)
https://youtu.be/tgoJoqnbrz8
L-28 136 Engine assembly procedure with aid of special tools and gauges used for engine assembling. https://youtu.be/TocrhIJP6YA
L-29 137 Introduction to Gas Turbine, Comparison of single and two stage turbine engine, https://youtu.be/fZQu5Zlckxo
L-30 138 Different between gas turbine and Diesel Engine. (07 Hrs) https://youtu.be/sZcIRhQTqOQ
L-31 139 Need for Cooling systems
- Heat transfer method, Boiling point & pressure,
https://youtu.be/g6cn0JXkXJ8
L-32,33 140  Centrifugal force,water pump in cooling system of engine https://youtu.be/_PGBaV62I3Q
L-34,35 141 - Vehicle coolant properties and recommended change of interval, https://youtu.be/sKe46v8yhdw
L-36,37 142 Different type of cooling systems https://youtu.be/mbKdgcPGug0
  143 Basic cooling system components - Radiator, Coolant hoses, - https://youtu.be/mj18OBwtlt0
L-38 144 - Water pump, https://youtu.be/pYdFIp7TibQ
  145 - Cooling system thermostat, Cooling fans, https://youtu.be/kXimntieFBI.
L-39 146 Temperature indicators, https://youtu.be/_BIRcLfEEBE
L-40 147 Radiator pressure cap, Recovery system, Thermoswitch. https://youtu.be/m5YXYWCrbV0
L-41 148 Need for lubrication system, - Functions of oil, Viscosity and its grade as per SAE , https://youtu.be/yR4Lk4E6jac
  149 Oil additives, Synthetic oils, The lubrication system https://youtu.be/iGo8IrKt2M4
  150 Splash lubrication system, - Pressure lubrication system https://youtu.be/rjIwYoZ3awQ
L-42 151 - Corrosion/noise reduction in the lubrication system. https://youtu.be/YvGD3l8nBjA
L-43 152 Lubrication system components https://youtu.be/WrP2UTKAKjY
  153 Description and function of Sump, Oil collection pan, Oil tank, Pickup tube https://youtu.be/Ab5wKPBMqPE.
L-44 154 different type of Oil pump & Oil filters Oil pressure relief valve, Spurt holes & galleries, Oil indicators,Oil cooler. (14 hrs) https://youtu.be/_HxTIAbrLv8
L-45 155 Intake & exhaust systems – Description of Diesel
induction & Exhaust
systems. Description &
function of air
compressor, exhauster,
Super charger,
Intercoolers, turbo
charger, variable turbo
charger mechanism. 
https://youtu.be/FPIAKYi7Ukk
https://youtu.be/HHtygDpROC0
https://youtu.be/JMj3THEK2WE
https://youtu.be/l8TF1Djlc1g
L-46,47 156 Intake system components- - Description and function of Air cleaners, Different type air cleaner, Description of Intake manifolds and material, https://youtu.be/6cqiPf67kI4
L-48 157 Exhaust system components- - Description and function of Exhaust manifold, Exhaust pipe, Extractors, Mufflers- Reactive, absorptive, Combination of Catalytic converters, Flexible connections, Ceramic coatings, Backpressure, https://youtu.be/FPIAKYi7Ukk
https://youtu.be/ZGvDGtfFtJU
https://youtu.be/jCUSUycC5ZQ
  158 Electronic mufflers. (07Hrs)  
L-49,50 159 Fuel Feed System in IC Engine(Petrol & Diesel) - Gravity feed system, Forced feed system, main parts, Fuel PumpsMechanical & Electrical Feed Pumps. https://youtu.be/j89aHMPICUg
https://youtu.be/5VyqW9QkJaA
https://youtu.be/PiUKzrShVWQ
https://youtu.be/oZq3OZPrrjA
https://youtu.be/J-s-jjixWXw
  160 Knowledge about function, working & types of Carburettor  
  161 Diesel Fuel Systems - Description and function of Diesel fuel injection, fuel characteristics, concept of Quiet diesel technology &Clean diesel technology.  
L-51,52 162 Diesel fuel system components - Description and function of Diesel tanks & lines, Diesel fuel filters, water separator, Lift pump, Plunger pump, Priming pump, https://youtu.be/5DrtBAIxa28
https://youtu.be/ZXFtIplGlaI
https://youtu.be/DJQNc7vBcW0
https://youtu.be/R_dAdQNYed0
https://youtu.be/mKs0f3BXLTI
  163 - Inline injection pump, Distributor-type injection pump, Diesel injectors, Glow plugs, Cummins & Detroit Diesel injection. https://youtu.be/u4ECsF7wmvc
https://youtu.be/0Ka_XmnuGtk
L-53 164 Electronic Diesel control- - Electronic Diesel control systems, Common Rail Diesel Injection (CRDI) system, hydraulically actuated electronically controlled unit injector (HEUI) diesel injection system. Sensors, actuators and ECU (Electronic Control Unit) used in Diesel Engines. (14 hrs) https://youtu.be/VaBUrjO8lt4
https://youtu.be/OmfS2KPIjIM
https://youtu.be/-1ikZVUA0n8
https://youtu.be/1hyzuyaT3i4
https://youtu.be/YvGD3l8nBjA
https://youtu.be/U8SpP692uyw
  165 Marine & Stationary Engine:- Types, - double acting engines, opposed piston engines,
starting systems, cooling
systems, lubricating
systems, supplying fuel oil,
hydraulic coupling, 
 
L-54,55 166 - Reduction gear drive, electromagnetic coupling, https://youtu.be/yUI-oskcasQ
https://youtu.be/yyPd9GXYV5A
  167 Electrical drive, generators and motors, supercharging. (07 Hrs)  
L-56 168 Emission Control:- Vehicle emissions - Standards- Euro and Bharat II, III, IV, V Sources of emission, Combustion, Combustion chamber design. Types of emissions https://youtu.be/EDqhQWYFW7g
https://youtu.be/iEtMEKrCYg4
L-57,58 169 - Characteristics and Effect of Hydrocarbons, Hydrocarbons in exhaust gases, Oxides of nitrogen, Particulates, Carbon monoxide, Carbon dioxide, Sulphur content in fuels Description of Evaporation emission control, Catalytic conversion, Closed loop, Crankcase emission control, https://youtu.be/JotiMO3R8bQ
https://youtu.be/HveeWxrC0NY
https://youtu.be/2SbGN_tdiuk
https://youtu.be/LBzm7-HqgUo
https://youtu.be/AWYPCchnHxU
  170 - Exhaust gas recirculation (EGR) valve, controlling airfuel ratios, Charcoal storage devices, Diesel particulate filter (DPF). Selective Catalytic, Reduction (SCR), EGR VS SCR (07 Hrs)  
L-59 171 Basic Knowledge about DC Generator & AC Generator. - Constructional details of Alternator https://youtu.be/6VeWqju9R_U
https://youtu.be/1u6em2TOe-o
https://youtu.be/5sXsyx2leks
  172 Description of charging circuit operation of
alternators, regulator unit,
ignition warning lamptroubles and remedy in
charging system.
 
  173 Description of starter motor circuit,  
L-60 174 Constructional details of starter motor solenoid switches, common troubles and remedy in starter circuit. (07 Hrs) https://youtu.be/5sXsyx2leks
L-61,62 175 Troubleshooting : Causes and remedy for - Engine Not starting Mechanical & Electrical causes, https://youtu.be/3zIDK3iLFUk
https://youtu.be/w1gVr278URo
  176 High fuel consumption, Engine overheating,  
L-63 177 Low Power Generation of engine https://youtu.be/EiGbrNYg38U
  178 Excessive oil consumption of engine https://youtu.be/0sL00xDTNpY
L-64 179 Low/High Engine Oil Pressure, Engine Noise. (07 hrs) https://youtu.be/hd4cVJ5lpqo
48&49 180 In plant training https://www.youtube.com/watch?v=B7I8wa2YVeY
50&51 181 Revision and MCQ  bharatskill.gov.in question bank
bharatskill.gov.in mock test
https://www.youtube.com/watch?v=esEgBJx1JUI
https://www.youtube.com/watch?v=AqBrRoi-X30
https://www.youtube.com/watch?v=jJY641ytceI
https://www.youtube.com/watch?v=9R0MpuGXqWo&list=RDCMUC0tE9AUMNk8rX4lHUXbwN0A&index=2
https://www.youtube.com/watch?v=eF6y7wdxIGI
https://www.youtube.com/watch?v=mHdcox8x2E0
https://www.youtube.com/watch?v=xicbMt9Tkhw

 

Sr. No Name of Topic Video Link
1 Assembling the piston, gudgeon pin,connecting rod, crankpin crankshaft https://www.youtu.be/rZQNTLO6xAU
2 Cylender head reassemble https://www.youtu.be/dR5B5Dh7dt4
3 Description about Intake and Exhaust system https://youtu.be/LxpSN_kdOYk
4 piston and connecting rod assemble https://www.youtu.be/JjZZWKFX3Pc
5 Regarding Carburetor https://youtu.be/G9eZs7ELh9o
6 regarding catalytic converter https://youtu.be/ZGvDGtfFtJU
7 Regarding exhaust muffler https://youtu.be/FPIAKYi7Ukk
8 Regarding manifold https://youtu.be/WMS8KTOXNn0
9 Regarding Supercharger https://youtu.be/l8TF1Djlc1g
10 Regarding Turbocharger https://youtu.be/AZonTE95iuQ
12 Valve timing diagram https://www.youtu.be/sLtNvRxUfB8
13   https://youtu.be/DNw7Z0yzGlk
14   https://youtu.be/KQWrR8MzHjI
15 Types of emissions in vehicle https://youtu.be/EDqhQWYFW7g
16 Evaporative control system https://youtu.be/10F3f8Ytpv8
17 Catalytic converter https://youtu.be/2SbGN_tdiuk
18 Exhaust Gas recirculation(EGR)  
19 Diesel particulate filter(DPF) https://youtu.be/jkpzSdSvQcQ
20 Selective catalytic reduction(SCR) https://youtu.be/T_Lb1e5-aPE